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The implementation of lean manufacturing and ergonomics in small medium enterprise – Case study

Productivity can be increased by eliminating of all wastes. The objective of lean manufacturing is to eliminate wastes. Commonly, there are seven wastes known as transport, inventory, motion, waiting, over processing, overproduction and defects. However, ergonomics is a process to improve the workin...

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Main Authors:	Ahmad Nasser, Mohd Rose, Mohd Fadzil Faisae, Ab. Rashid, Nik Mohd Zuki, Nik Mohamed, Muhammad Aiman Safwan, Jubri
Format:	Conference or Workshop Item
Language:	English
Published:	IOP Publishing Ltd 2021
Subjects:	T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures
Online Access:	http://umpir.ump.edu.my/id/eprint/35868/1/The%20implementation%20of%20lean%20manufacturing%20and%20ergonomics%20in%20small%20medium%20enterprise-case%20study.pdf http://umpir.ump.edu.my/id/eprint/35868/ https://doi.org/10.1088/1757-899X/702/1/012057
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spelling	my.ump.umpir.358682022-12-27T04:50:15Z http://umpir.ump.edu.my/id/eprint/35868/ The implementation of lean manufacturing and ergonomics in small medium enterprise – Case study Ahmad Nasser, Mohd Rose Mohd Fadzil Faisae, Ab. Rashid Nik Mohd Zuki, Nik Mohamed Muhammad Aiman Safwan, Jubri T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures Productivity can be increased by eliminating of all wastes. The objective of lean manufacturing is to eliminate wastes. Commonly, there are seven wastes known as transport, inventory, motion, waiting, over processing, overproduction and defects. However, ergonomics is a process to improve the working posture by designing or arranging a workplace, system and material handling. The aim of this study is to improve the productivity through the integration of basic lean manufacturing and ergonomics in the food company. The walkthrough and distribution of questionnaire have been conducted in this company. Each activity was observed to identify non-value-added activity and work related muscular skeletal disorder (WMSD) that affect the productivity by using questionnaire, motion study and Rapid Upper Limb Assessment (RULA). The questionnaire result has shown that the most of wasted motion is in weighing and measuring activity. In addition, all workers in this process were affected by the musculoskeletal disorder at their neck and shoulder. All movement were simulated through Delmia software. The RULA score shows that the worker had experienced pain at the arm and wrist. The score also suggested that the process should be changed immediately. The changes might reduce the worker's pain and increase the productivity. IOP Publishing Ltd 2021-12-09 Conference or Workshop Item PeerReviewed pdf en cc_by http://umpir.ump.edu.my/id/eprint/35868/1/The%20implementation%20of%20lean%20manufacturing%20and%20ergonomics%20in%20small%20medium%20enterprise-case%20study.pdf Ahmad Nasser, Mohd Rose and Mohd Fadzil Faisae, Ab. Rashid and Nik Mohd Zuki, Nik Mohamed and Muhammad Aiman Safwan, Jubri (2021) The implementation of lean manufacturing and ergonomics in small medium enterprise – Case study. In: IOP Conference Series: Materials Science and Engineering; 1st Process Systems Engineering and Safety Symposium 2019, ProSES 2019, 4 September 2019 , Kuantan, Pahang, Malaysia. pp. 1-7., 702 (012057). ISSN 1757-8981 https://doi.org/10.1088/1757-899X/702/1/012057
institution	Universiti Malaysia Pahang
building	UMP Library
collection	Institutional Repository
continent	Asia
country	Malaysia
content_provider	Universiti Malaysia Pahang
content_source	UMP Institutional Repository
url_provider	http://umpir.ump.edu.my/
language	English
topic	T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures
spellingShingle	T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures Ahmad Nasser, Mohd Rose Mohd Fadzil Faisae, Ab. Rashid Nik Mohd Zuki, Nik Mohamed Muhammad Aiman Safwan, Jubri The implementation of lean manufacturing and ergonomics in small medium enterprise – Case study
description	Productivity can be increased by eliminating of all wastes. The objective of lean manufacturing is to eliminate wastes. Commonly, there are seven wastes known as transport, inventory, motion, waiting, over processing, overproduction and defects. However, ergonomics is a process to improve the working posture by designing or arranging a workplace, system and material handling. The aim of this study is to improve the productivity through the integration of basic lean manufacturing and ergonomics in the food company. The walkthrough and distribution of questionnaire have been conducted in this company. Each activity was observed to identify non-value-added activity and work related muscular skeletal disorder (WMSD) that affect the productivity by using questionnaire, motion study and Rapid Upper Limb Assessment (RULA). The questionnaire result has shown that the most of wasted motion is in weighing and measuring activity. In addition, all workers in this process were affected by the musculoskeletal disorder at their neck and shoulder. All movement were simulated through Delmia software. The RULA score shows that the worker had experienced pain at the arm and wrist. The score also suggested that the process should be changed immediately. The changes might reduce the worker's pain and increase the productivity.
format	Conference or Workshop Item
author	Ahmad Nasser, Mohd Rose Mohd Fadzil Faisae, Ab. Rashid Nik Mohd Zuki, Nik Mohamed Muhammad Aiman Safwan, Jubri
author_facet	Ahmad Nasser, Mohd Rose Mohd Fadzil Faisae, Ab. Rashid Nik Mohd Zuki, Nik Mohamed Muhammad Aiman Safwan, Jubri
author_sort	Ahmad Nasser, Mohd Rose
title	The implementation of lean manufacturing and ergonomics in small medium enterprise – Case study
title_short	The implementation of lean manufacturing and ergonomics in small medium enterprise – Case study
title_full	The implementation of lean manufacturing and ergonomics in small medium enterprise – Case study
title_fullStr	The implementation of lean manufacturing and ergonomics in small medium enterprise – Case study
title_full_unstemmed	The implementation of lean manufacturing and ergonomics in small medium enterprise – Case study
title_sort	implementation of lean manufacturing and ergonomics in small medium enterprise – case study
publisher	IOP Publishing Ltd
publishDate	2021
url	http://umpir.ump.edu.my/id/eprint/35868/1/The%20implementation%20of%20lean%20manufacturing%20and%20ergonomics%20in%20small%20medium%20enterprise-case%20study.pdf http://umpir.ump.edu.my/id/eprint/35868/ https://doi.org/10.1088/1757-899X/702/1/012057
_version_	1753788560863920128
score	13.211869

The implementation of lean manufacturing and ergonomics in small medium enterprise – Case study

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