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Application of value stream mapping in the automotive industry: A case study

Today, the automotive industry is becoming one of the essential industries in a country due to high demand from customers. This increasing demand also causes the companies in the manufacturing industry to be exposed to increasing challenges with respect to cost-effectiveness, lead time, and quality...

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Main Authors: Shamsu Anuar, Mohamad Aqil, Mansor, M. A.
Format: Article
Language:English
Published: Penerbit UMP 2022
Subjects:
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
Online Access:http://umpir.ump.edu.my/id/eprint/35680/1/Application%20of%20value%20stream%20mapping%20in%20the%20automotive%20industry.pdf
http://umpir.ump.edu.my/id/eprint/35680/
https://doi.org/10.15282/jmmst.v6i2.8561
https://doi.org/10.15282/jmmst.v6i2.8561
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spelling my.ump.umpir.356802022-11-10T03:15:46Z http://umpir.ump.edu.my/id/eprint/35680/ Application of value stream mapping in the automotive industry: A case study Shamsu Anuar, Mohamad Aqil Mansor, M. A. TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics Today, the automotive industry is becoming one of the essential industries in a country due to high demand from customers. This increasing demand also causes the companies in the manufacturing industry to be exposed to increasing challenges with respect to cost-effectiveness, lead time, and quality of production systems. This situation also increases the waste that occurs in the production line which is basically due to poor plant processes where excessive movement and the high processing time occur. From the previous research that the current method to detect waste is not effective where most methods do not fulfill the same framework, conditions, objectives, level, or degree of completion of detecting waste in the production line. In this paper, effort is made to detect non value added in automotive industry using VSM. VSM entails the mapping the industry current process and evaluating it for waste and bottleneck by calculating value-added and non-value-added time. The data was collected from incoming warehouse until the outgoing warehouse. The data is also taken during the observed component as it passes through the machining,painting, assembly,final assemby and final inspection processes. Based on the analysis of bottlenecks, solutions are suggested, and a future state map is created. The lead time of the process is improved by 67% where the waste is reduce to 74% based on created map. Penerbit UMP 2022-09 Article PeerReviewed pdf en cc_by_4 http://umpir.ump.edu.my/id/eprint/35680/1/Application%20of%20value%20stream%20mapping%20in%20the%20automotive%20industry.pdf Shamsu Anuar, Mohamad Aqil and Mansor, M. A. (2022) Application of value stream mapping in the automotive industry: A case study. Journal of Modern Manufacturing Systems and Technology (JMMST), 6 (2). pp. 34-41. ISSN 2636-9575 https://doi.org/10.15282/jmmst.v6i2.8561 https://doi.org/10.15282/jmmst.v6i2.8561
institution Universiti Malaysia Pahang
building UMP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Pahang
content_source UMP Institutional Repository
url_provider http://umpir.ump.edu.my/
language English
topic TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
spellingShingle TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
Shamsu Anuar, Mohamad Aqil
Mansor, M. A.
Application of value stream mapping in the automotive industry: A case study
description Today, the automotive industry is becoming one of the essential industries in a country due to high demand from customers. This increasing demand also causes the companies in the manufacturing industry to be exposed to increasing challenges with respect to cost-effectiveness, lead time, and quality of production systems. This situation also increases the waste that occurs in the production line which is basically due to poor plant processes where excessive movement and the high processing time occur. From the previous research that the current method to detect waste is not effective where most methods do not fulfill the same framework, conditions, objectives, level, or degree of completion of detecting waste in the production line. In this paper, effort is made to detect non value added in automotive industry using VSM. VSM entails the mapping the industry current process and evaluating it for waste and bottleneck by calculating value-added and non-value-added time. The data was collected from incoming warehouse until the outgoing warehouse. The data is also taken during the observed component as it passes through the machining,painting, assembly,final assemby and final inspection processes. Based on the analysis of bottlenecks, solutions are suggested, and a future state map is created. The lead time of the process is improved by 67% where the waste is reduce to 74% based on created map.
format Article
author Shamsu Anuar, Mohamad Aqil
Mansor, M. A.
author_facet Shamsu Anuar, Mohamad Aqil
Mansor, M. A.
author_sort Shamsu Anuar, Mohamad Aqil
title Application of value stream mapping in the automotive industry: A case study
title_short Application of value stream mapping in the automotive industry: A case study
title_full Application of value stream mapping in the automotive industry: A case study
title_fullStr Application of value stream mapping in the automotive industry: A case study
title_full_unstemmed Application of value stream mapping in the automotive industry: A case study
title_sort application of value stream mapping in the automotive industry: a case study
publisher Penerbit UMP
publishDate 2022
url http://umpir.ump.edu.my/id/eprint/35680/1/Application%20of%20value%20stream%20mapping%20in%20the%20automotive%20industry.pdf
http://umpir.ump.edu.my/id/eprint/35680/
https://doi.org/10.15282/jmmst.v6i2.8561
https://doi.org/10.15282/jmmst.v6i2.8561
_version_ 1751536389283905536
score 13.211869

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