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Development of evaporative intercooler heat exchanger for vehicle charge air enhancement using CFD simulation

Nowadays, the concern of vehicle manufacturers towards improving engine performance, reducing fuel consumption and exhaust emissions that can cause the pollution of the atmosphere, concerns of strict emission pollution control regulations. Intercooler heat exchanger devices are used for engine charg...

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Main Authors: Pshtiwan, M. Sharif, A. Aziz, Hairuddin, Azizan, As'ary, Khairil Anas, Md Rezali, M. M., Noor, Shareef, Saman M.
Format: Article
Language:English
Published: UMP Press 2019
Subjects:
TJ Mechanical engineering and machinery
Online Access:http://umpir.ump.edu.my/id/eprint/27202/1/Development%20of%20evaporative%20intercooler%20heat%20exchanger.pdf
http://umpir.ump.edu.my/id/eprint/27202/
https://doi.org/10.15282/jmes.13.4.2019.29.0485
https://doi.org/10.15282/jmes.13.4.2019.29.0485
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spelling my.ump.umpir.272022020-01-03T01:40:46Z http://umpir.ump.edu.my/id/eprint/27202/ Development of evaporative intercooler heat exchanger for vehicle charge air enhancement using CFD simulation Pshtiwan, M. Sharif A. Aziz, Hairuddin Azizan, As'ary Khairil Anas, Md Rezali M. M., Noor Shareef, Saman M. TJ Mechanical engineering and machinery Nowadays, the concern of vehicle manufacturers towards improving engine performance, reducing fuel consumption and exhaust emissions that can cause the pollution of the atmosphere, concerns of strict emission pollution control regulations. Intercooler heat exchanger devices are used for engine charge air temperature improving for engine performance and emissions reduction. This paper introduces a new add-on technology of intercooler heat exchanger- (IHE) developed for utilizing in intake charge air density enhancement in engine combustion for better performance. Presenting a challenge in contributing a framework process for geometry designing development procedure for accurate and reliable scale design size of an air-vapour gas shell-and-tube IHE type, used refrigerant coolant medium. The process presents effective IHE in design time consumption, accurate in scale with higher performance and reliability operation in all environment weather due to reversibility system. A selected design geometry of 60 bunches of tubes with 7.53 mm inner diameter and 150 mm long placed. Effectiveness and design parameter geometry calculation are conditions of the IHE dependent relations of the shell size to tube length in condition of engine space availability control. Pressure drop and cooling capacity of IHE configuration design are proportional to the availability of design space or pressure drop control by the engine. Numerical and simulation results expressed a significant ability of IHE of 2–13 kW cooling load and process applicability for qualified design geometry configuration for selected IHE type. The developments present significant geometry flexibility design with the ability of cooling load or heating effect if reversible system, which offered multipurpose use in widely all vehicle types. UMP Press 2019 Article PeerReviewed pdf en cc_by_nc_4 http://umpir.ump.edu.my/id/eprint/27202/1/Development%20of%20evaporative%20intercooler%20heat%20exchanger.pdf Pshtiwan, M. Sharif and A. Aziz, Hairuddin and Azizan, As'ary and Khairil Anas, Md Rezali and M. M., Noor and Shareef, Saman M. (2019) Development of evaporative intercooler heat exchanger for vehicle charge air enhancement using CFD simulation. Journal of Mechanical Engineering and Sciences (JMES), 13 (4). pp. 6195-6217. ISSN 2289-4659 (print); 2231-8380 (online) https://doi.org/10.15282/jmes.13.4.2019.29.0485 https://doi.org/10.15282/jmes.13.4.2019.29.0485
institution Universiti Malaysia Pahang
building UMP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Pahang
content_source UMP Institutional Repository
url_provider http://umpir.ump.edu.my/
language English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Pshtiwan, M. Sharif
A. Aziz, Hairuddin
Azizan, As'ary
Khairil Anas, Md Rezali
M. M., Noor
Shareef, Saman M.
Development of evaporative intercooler heat exchanger for vehicle charge air enhancement using CFD simulation
description Nowadays, the concern of vehicle manufacturers towards improving engine performance, reducing fuel consumption and exhaust emissions that can cause the pollution of the atmosphere, concerns of strict emission pollution control regulations. Intercooler heat exchanger devices are used for engine charge air temperature improving for engine performance and emissions reduction. This paper introduces a new add-on technology of intercooler heat exchanger- (IHE) developed for utilizing in intake charge air density enhancement in engine combustion for better performance. Presenting a challenge in contributing a framework process for geometry designing development procedure for accurate and reliable scale design size of an air-vapour gas shell-and-tube IHE type, used refrigerant coolant medium. The process presents effective IHE in design time consumption, accurate in scale with higher performance and reliability operation in all environment weather due to reversibility system. A selected design geometry of 60 bunches of tubes with 7.53 mm inner diameter and 150 mm long placed. Effectiveness and design parameter geometry calculation are conditions of the IHE dependent relations of the shell size to tube length in condition of engine space availability control. Pressure drop and cooling capacity of IHE configuration design are proportional to the availability of design space or pressure drop control by the engine. Numerical and simulation results expressed a significant ability of IHE of 2–13 kW cooling load and process applicability for qualified design geometry configuration for selected IHE type. The developments present significant geometry flexibility design with the ability of cooling load or heating effect if reversible system, which offered multipurpose use in widely all vehicle types.
format Article
author Pshtiwan, M. Sharif
A. Aziz, Hairuddin
Azizan, As'ary
Khairil Anas, Md Rezali
M. M., Noor
Shareef, Saman M.
author_facet Pshtiwan, M. Sharif
A. Aziz, Hairuddin
Azizan, As'ary
Khairil Anas, Md Rezali
M. M., Noor
Shareef, Saman M.
author_sort Pshtiwan, M. Sharif
title Development of evaporative intercooler heat exchanger for vehicle charge air enhancement using CFD simulation
title_short Development of evaporative intercooler heat exchanger for vehicle charge air enhancement using CFD simulation
title_full Development of evaporative intercooler heat exchanger for vehicle charge air enhancement using CFD simulation
title_fullStr Development of evaporative intercooler heat exchanger for vehicle charge air enhancement using CFD simulation
title_full_unstemmed Development of evaporative intercooler heat exchanger for vehicle charge air enhancement using CFD simulation
title_sort development of evaporative intercooler heat exchanger for vehicle charge air enhancement using cfd simulation
publisher UMP Press
publishDate 2019
url http://umpir.ump.edu.my/id/eprint/27202/1/Development%20of%20evaporative%20intercooler%20heat%20exchanger.pdf
http://umpir.ump.edu.my/id/eprint/27202/
https://doi.org/10.15282/jmes.13.4.2019.29.0485
https://doi.org/10.15282/jmes.13.4.2019.29.0485
_version_ 1654960288355581952
score 13.211869

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