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Mechanical property of FDM printed ABS : influence of printing parameters

Fused deposition modeling (FDM) technology works with specialized 3D printers and production-grade thermoplastics to build robust, durable, and dimensionally stable parts with the best accuracy and repeatability of any other available 3D printing technology. FDM is one of the highly used additive ma...

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Main Authors:	Samykano, Mahendran, Selvamani, Sathish Kumar, K., Kadirgama, W. K., Ngui, Kanagaraj, G., K., Sudhakar
Format:	Article
Language:	English
Published:	Springer-Verlag 2019
Subjects:	TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics
Online Access:	http://umpir.ump.edu.my/id/eprint/25314/1/Mechanical%20property%20of%20FDM%20printed%20ABS.pdf http://umpir.ump.edu.my/id/eprint/25314/ https://doi.org/10.1007/s00170-019-03313-0 https://doi.org/10.1007/s00170-019-03313-0
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spelling	my.ump.umpir.253142019-10-25T02:41:13Z http://umpir.ump.edu.my/id/eprint/25314/ Mechanical property of FDM printed ABS : influence of printing parameters Samykano, Mahendran Selvamani, Sathish Kumar K., Kadirgama W. K., Ngui Kanagaraj, G. K., Sudhakar TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics Fused deposition modeling (FDM) technology works with specialized 3D printers and production-grade thermoplastics to build robust, durable, and dimensionally stable parts with the best accuracy and repeatability of any other available 3D printing technology. FDM is one of the highly used additive manufacturing technology due to its ability to manufacture very complex geometries. However, the critical problems with this technology have been to balance the ability to produce esthetically appealing products with functionality and properties at the lowest cost possible. In this study, three major process parameters such as layer height, raster angle, and infill density have been considered to study their effects on mechanical properties of acrylonitrile butadiene styrene (ABS) as this material is widely used industrial thermoplastic in FDM technology. The test results show a clear demonstration of the considered factors over the mechanical variables measured. Response surface methodology is used for the validation of the experimental data and the future prediction of the test results. It was found that the optimum parameters for 3D printing using ABS are 80% infill percentage, 0.5 mm layer thickness, and 65° raster angle. The achieved experimental ultimate tensile strength, elastic modulus, yield strength, fracture strain, and toughness (energy absorption) are 31.57 MPa, 774.50 MPa, 19.95 MPa, 0.094 mm/mm, and 2.28 Jm−3, respectively. Mathematical equation has been developed using surface response methodology which can be used to predict the ABS tensile properties numerically and also to predict the optimum parameter for ultimate properties. Springer-Verlag 2019-06 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/25314/1/Mechanical%20property%20of%20FDM%20printed%20ABS.pdf Samykano, Mahendran and Selvamani, Sathish Kumar and K., Kadirgama and W. K., Ngui and Kanagaraj, G. and K., Sudhakar (2019) Mechanical property of FDM printed ABS : influence of printing parameters. International Journal of Advanced Manufacturing Technology, 102 (9-12). pp. 2779-2796. ISSN 0268-3768 (Print), 1433-3015 (Online) https://doi.org/10.1007/s00170-019-03313-0 https://doi.org/10.1007/s00170-019-03313-0
institution	Universiti Malaysia Pahang
building	UMP Library
collection	Institutional Repository
continent	Asia
country	Malaysia
content_provider	Universiti Malaysia Pahang
content_source	UMP Institutional Repository
url_provider	http://umpir.ump.edu.my/
language	English
topic	TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics
spellingShingle	TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics Samykano, Mahendran Selvamani, Sathish Kumar K., Kadirgama W. K., Ngui Kanagaraj, G. K., Sudhakar Mechanical property of FDM printed ABS : influence of printing parameters
description	Fused deposition modeling (FDM) technology works with specialized 3D printers and production-grade thermoplastics to build robust, durable, and dimensionally stable parts with the best accuracy and repeatability of any other available 3D printing technology. FDM is one of the highly used additive manufacturing technology due to its ability to manufacture very complex geometries. However, the critical problems with this technology have been to balance the ability to produce esthetically appealing products with functionality and properties at the lowest cost possible. In this study, three major process parameters such as layer height, raster angle, and infill density have been considered to study their effects on mechanical properties of acrylonitrile butadiene styrene (ABS) as this material is widely used industrial thermoplastic in FDM technology. The test results show a clear demonstration of the considered factors over the mechanical variables measured. Response surface methodology is used for the validation of the experimental data and the future prediction of the test results. It was found that the optimum parameters for 3D printing using ABS are 80% infill percentage, 0.5 mm layer thickness, and 65° raster angle. The achieved experimental ultimate tensile strength, elastic modulus, yield strength, fracture strain, and toughness (energy absorption) are 31.57 MPa, 774.50 MPa, 19.95 MPa, 0.094 mm/mm, and 2.28 Jm−3, respectively. Mathematical equation has been developed using surface response methodology which can be used to predict the ABS tensile properties numerically and also to predict the optimum parameter for ultimate properties.
format	Article
author	Samykano, Mahendran Selvamani, Sathish Kumar K., Kadirgama W. K., Ngui Kanagaraj, G. K., Sudhakar
author_facet	Samykano, Mahendran Selvamani, Sathish Kumar K., Kadirgama W. K., Ngui Kanagaraj, G. K., Sudhakar
author_sort	Samykano, Mahendran
title	Mechanical property of FDM printed ABS : influence of printing parameters
title_short	Mechanical property of FDM printed ABS : influence of printing parameters
title_full	Mechanical property of FDM printed ABS : influence of printing parameters
title_fullStr	Mechanical property of FDM printed ABS : influence of printing parameters
title_full_unstemmed	Mechanical property of FDM printed ABS : influence of printing parameters
title_sort	mechanical property of fdm printed abs : influence of printing parameters
publisher	Springer-Verlag
publishDate	2019
url	http://umpir.ump.edu.my/id/eprint/25314/1/Mechanical%20property%20of%20FDM%20printed%20ABS.pdf http://umpir.ump.edu.my/id/eprint/25314/ https://doi.org/10.1007/s00170-019-03313-0 https://doi.org/10.1007/s00170-019-03313-0
_version_	1648741193205415936
score	13.211869

Mechanical property of FDM printed ABS : influence of printing parameters

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