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Body assembly process improvement for automotive industry

An automotive body assembly system consists of many individual sub- assemblies and sheet metal parts welded. The objective in this project is to identify the problem that always happens in line assembly. Then improve the problem in line assembly to overcome from the problem arise. Hence make a compa...

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Main Author: Mohd Najmi, Mohamad
Format: Undergraduates Project Papers
Language:English
Published: 2008
Subjects:
TS Manufactures
Online Access:http://umpir.ump.edu.my/id/eprint/248/1/11.Body%20assembly%20process%20improvement%20for%20automotive%20industry.pdf
http://umpir.ump.edu.my/id/eprint/248/
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spelling my.ump.umpir.2482023-06-26T08:50:55Z http://umpir.ump.edu.my/id/eprint/248/ Body assembly process improvement for automotive industry Mohd Najmi, Mohamad TS Manufactures An automotive body assembly system consists of many individual sub- assemblies and sheet metal parts welded. The objective in this project is to identify the problem that always happens in line assembly. Then improve the problem in line assembly to overcome from the problem arise. Hence make a comparison and find a solution about body assembly to improve the problem from the data analysis. At body assembly process there are several problem could happen such as miss the spot part, dent or hump, scratch, spatter burr and hole to the body during assembly. But the major problem happen at line assembly is spot weld and men mistake. By using 4M method which includes machine, method, material and man, this problem can be identify easily and effected. As a result there are some problem that contributes to the problem happen such as logistic problem which involve the wrong part delivery and wrong shipment. Besides that, man power and workability also be the problem to the line assembly. Lack of discipline, behaviour and competency of worker give a worse impact to the company. Wrong workability involves many of tools, machine and man power and affected the production and flow in line assembly. Spot welding becomes a problem when the current voltage supply is not enough and it can work properly. Lastly jigs and fixture need to be right servicing schedule to make sure the machine and tools are in good condition and avoid the problem happen used it. The method were used to make the analysis data is by making study case at AMM factory which more focus at body assembly line and problem occur during the process. From the data collected, analysis data can be done and improve the problem that always happen in line assembly. Hence it gives benefit to the company either in productivity or working environment from the solution has done. 2008-11 Undergraduates Project Papers NonPeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/248/1/11.Body%20assembly%20process%20improvement%20for%20automotive%20industry.pdf Mohd Najmi, Mohamad (2008) Body assembly process improvement for automotive industry. Faculty of Mechanical Engineering, Universiti Malaysia Pahang.
institution Universiti Malaysia Pahang
building UMP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Pahang
content_source UMP Institutional Repository
url_provider http://umpir.ump.edu.my/
language English
topic TS Manufactures
spellingShingle TS Manufactures
Mohd Najmi, Mohamad
Body assembly process improvement for automotive industry
description An automotive body assembly system consists of many individual sub- assemblies and sheet metal parts welded. The objective in this project is to identify the problem that always happens in line assembly. Then improve the problem in line assembly to overcome from the problem arise. Hence make a comparison and find a solution about body assembly to improve the problem from the data analysis. At body assembly process there are several problem could happen such as miss the spot part, dent or hump, scratch, spatter burr and hole to the body during assembly. But the major problem happen at line assembly is spot weld and men mistake. By using 4M method which includes machine, method, material and man, this problem can be identify easily and effected. As a result there are some problem that contributes to the problem happen such as logistic problem which involve the wrong part delivery and wrong shipment. Besides that, man power and workability also be the problem to the line assembly. Lack of discipline, behaviour and competency of worker give a worse impact to the company. Wrong workability involves many of tools, machine and man power and affected the production and flow in line assembly. Spot welding becomes a problem when the current voltage supply is not enough and it can work properly. Lastly jigs and fixture need to be right servicing schedule to make sure the machine and tools are in good condition and avoid the problem happen used it. The method were used to make the analysis data is by making study case at AMM factory which more focus at body assembly line and problem occur during the process. From the data collected, analysis data can be done and improve the problem that always happen in line assembly. Hence it gives benefit to the company either in productivity or working environment from the solution has done.
format Undergraduates Project Papers
author Mohd Najmi, Mohamad
author_facet Mohd Najmi, Mohamad
author_sort Mohd Najmi, Mohamad
title Body assembly process improvement for automotive industry
title_short Body assembly process improvement for automotive industry
title_full Body assembly process improvement for automotive industry
title_fullStr Body assembly process improvement for automotive industry
title_full_unstemmed Body assembly process improvement for automotive industry
title_sort body assembly process improvement for automotive industry
publishDate 2008
url http://umpir.ump.edu.my/id/eprint/248/1/11.Body%20assembly%20process%20improvement%20for%20automotive%20industry.pdf
http://umpir.ump.edu.my/id/eprint/248/
_version_ 1769842506695966720
score 13.211869

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