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The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study

Single-Minute Exchange of Die (SMED) is a popular method used to optimize the die change processing time. The purpose of this study is to identify on how to reduce set-up time by using Embedded SMED in automotive stamping press line. An actual case study at an automotive company XYZ in Malaysia was...

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Main Authors: Azizul Qayyum, Basri, N. M. Zuki, N. M., K. A. S. H. M., Yasir, H. M., Fazi, Ahmad Fauzi, Fudzin
Format: Conference or Workshop Item
Language:English
Published: IOP Publishing 2019
Subjects:
TJ Mechanical engineering and machinery
Online Access:http://umpir.ump.edu.my/id/eprint/24547/1/The%20validation%20of%20productivity%20on%20the%20changeover%20activity%20at%20the%20automotive%20stamping%20press%20line.pdf
http://umpir.ump.edu.my/id/eprint/24547/
https://doi.org/10.1088/1757-899X/469/1/012005
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spelling my.ump.umpir.245472021-05-05T01:23:03Z http://umpir.ump.edu.my/id/eprint/24547/ The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study Azizul Qayyum, Basri N. M. Zuki, N. M. K. A. S. H. M., Yasir H. M., Fazi Ahmad Fauzi, Fudzin TJ Mechanical engineering and machinery Single-Minute Exchange of Die (SMED) is a popular method used to optimize the die change processing time. The purpose of this study is to identify on how to reduce set-up time by using Embedded SMED in automotive stamping press line. An actual case study at an automotive company XYZ in Malaysia was conducted based on parts supply issues. The observations, assessments and standard manufacturing practices were carried out during the study. WITNESS simulation software was used to identify the critical processes and also enable the validation of actual output based on the production. The result of the particular press line (combination of 800 Tons and 500 Tons machines) which produced 6 parts in 1-shift operations with small lot size output has been identified and improved. The significant improvement based on the Embedded SMED compared to conventional SMED approach showed a decreasing change-over time from an average of 12.51 minutes to 9.41 minutes (effectively a single-digit minute) resulting in circa 62% reduction. IOP Publishing 2019 Conference or Workshop Item PeerReviewed pdf en cc_by http://umpir.ump.edu.my/id/eprint/24547/1/The%20validation%20of%20productivity%20on%20the%20changeover%20activity%20at%20the%20automotive%20stamping%20press%20line.pdf Azizul Qayyum, Basri and N. M. Zuki, N. M. and K. A. S. H. M., Yasir and H. M., Fazi and Ahmad Fauzi, Fudzin (2019) The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study. In: IOP Conference Series: Materials Science and Engineering, 1st International Postgraduate Conference on Mechanical Engineering (IPCME2018), 31 October 2018 , UMP Library, Pekan. pp. 1-8., 469 (012005). ISSN 1757-899X https://doi.org/10.1088/1757-899X/469/1/012005
institution Universiti Malaysia Pahang
building UMP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Pahang
content_source UMP Institutional Repository
url_provider http://umpir.ump.edu.my/
language English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Azizul Qayyum, Basri
N. M. Zuki, N. M.
K. A. S. H. M., Yasir
H. M., Fazi
Ahmad Fauzi, Fudzin
The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study
description Single-Minute Exchange of Die (SMED) is a popular method used to optimize the die change processing time. The purpose of this study is to identify on how to reduce set-up time by using Embedded SMED in automotive stamping press line. An actual case study at an automotive company XYZ in Malaysia was conducted based on parts supply issues. The observations, assessments and standard manufacturing practices were carried out during the study. WITNESS simulation software was used to identify the critical processes and also enable the validation of actual output based on the production. The result of the particular press line (combination of 800 Tons and 500 Tons machines) which produced 6 parts in 1-shift operations with small lot size output has been identified and improved. The significant improvement based on the Embedded SMED compared to conventional SMED approach showed a decreasing change-over time from an average of 12.51 minutes to 9.41 minutes (effectively a single-digit minute) resulting in circa 62% reduction.
format Conference or Workshop Item
author Azizul Qayyum, Basri
N. M. Zuki, N. M.
K. A. S. H. M., Yasir
H. M., Fazi
Ahmad Fauzi, Fudzin
author_facet Azizul Qayyum, Basri
N. M. Zuki, N. M.
K. A. S. H. M., Yasir
H. M., Fazi
Ahmad Fauzi, Fudzin
author_sort Azizul Qayyum, Basri
title The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study
title_short The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study
title_full The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study
title_fullStr The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study
title_full_unstemmed The validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded SMED frame-work versus SMED approach: A witness simulation case study
title_sort validation of productivity on the changeover activity at the automotive stamping press line by comparing the embedded smed frame-work versus smed approach: a witness simulation case study
publisher IOP Publishing
publishDate 2019
url http://umpir.ump.edu.my/id/eprint/24547/1/The%20validation%20of%20productivity%20on%20the%20changeover%20activity%20at%20the%20automotive%20stamping%20press%20line.pdf
http://umpir.ump.edu.my/id/eprint/24547/
https://doi.org/10.1088/1757-899X/469/1/012005
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score 13.211869

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