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Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study

Painting process is critical in the manufacturing process of commercial vehicle to provide both protection and decorative elements. Good quality coating is important to reduce cost and concurrently achieve customer satisfaction. A systematic approach and applications of the basics and advanced manag...

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Main Authors: Nabiilah, Ab Rahim, Zamzuri, Hamedon, Faiz, Mohd Turan
Format: Article
Language:English
English
Published: Hashemite University 2017
Subjects:
TS Manufactures
Online Access:http://umpir.ump.edu.my/id/eprint/18463/2/Bits%20Reduction%20in%20the%20Electrodeposition%20Process%20of%20a%20Pickup%20Truck%20%E2%80%93%20A%20case%20study%201.pdf
http://umpir.ump.edu.my/id/eprint/18463/13/Bits%20Reduction%20in%20the%20Electrodeposition%20Process%20of%20a%20Pickup.pdf
http://umpir.ump.edu.my/id/eprint/18463/
http://www.jjmie.hu.edu.jo/vol%2011-1/JJMIE-26-16-01.pdf
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spelling my.ump.umpir.184632017-11-28T06:31:43Z http://umpir.ump.edu.my/id/eprint/18463/ Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study Nabiilah, Ab Rahim Zamzuri, Hamedon Faiz, Mohd Turan TS Manufactures Painting process is critical in the manufacturing process of commercial vehicle to provide both protection and decorative elements. Good quality coating is important to reduce cost and concurrently achieve customer satisfaction. A systematic approach and applications of the basics and advanced management tools and techniques are used to improve the quality of the coated body. One of the proposed approach is to utilise the PDCA-cycle to reduce the defects on the electrodeposited body. In this study, the bits defect on the electrodeposited automobile bodies is investigated. Within the multilayer coating on bodies, the iron filing leads to the bits defect that appears on the electrodeposited coating surface. The iron filings arised from the metal assembly process carried out in the bodyshop, remained on the body during the painting process in paint shop.The defected surface can be removed through the process of sanding which is high in cost and requires extensive production time. Therefore, the best method to prevent the bits defects is by removing or reducing the iron filing through filtration, magnetic separation and surface adjustment process. The implementation of filtration system, magnetic separation and surface adjustment process improved 36% of bits and reduced 42% of sanding man hour with a total saving of RM40.00 per unit. Hashemite University 2017-01 Article PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/18463/2/Bits%20Reduction%20in%20the%20Electrodeposition%20Process%20of%20a%20Pickup%20Truck%20%E2%80%93%20A%20case%20study%201.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/18463/13/Bits%20Reduction%20in%20the%20Electrodeposition%20Process%20of%20a%20Pickup.pdf Nabiilah, Ab Rahim and Zamzuri, Hamedon and Faiz, Mohd Turan (2017) Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study. Jordan Journal of Mechanical and Industrial Engineering, 11 (1). pp. 27-33. ISSN 1995-6665 http://www.jjmie.hu.edu.jo/vol%2011-1/JJMIE-26-16-01.pdf
institution Universiti Malaysia Pahang
building UMP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Pahang
content_source UMP Institutional Repository
url_provider http://umpir.ump.edu.my/
language English
English
topic TS Manufactures
spellingShingle TS Manufactures
Nabiilah, Ab Rahim
Zamzuri, Hamedon
Faiz, Mohd Turan
Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study
description Painting process is critical in the manufacturing process of commercial vehicle to provide both protection and decorative elements. Good quality coating is important to reduce cost and concurrently achieve customer satisfaction. A systematic approach and applications of the basics and advanced management tools and techniques are used to improve the quality of the coated body. One of the proposed approach is to utilise the PDCA-cycle to reduce the defects on the electrodeposited body. In this study, the bits defect on the electrodeposited automobile bodies is investigated. Within the multilayer coating on bodies, the iron filing leads to the bits defect that appears on the electrodeposited coating surface. The iron filings arised from the metal assembly process carried out in the bodyshop, remained on the body during the painting process in paint shop.The defected surface can be removed through the process of sanding which is high in cost and requires extensive production time. Therefore, the best method to prevent the bits defects is by removing or reducing the iron filing through filtration, magnetic separation and surface adjustment process. The implementation of filtration system, magnetic separation and surface adjustment process improved 36% of bits and reduced 42% of sanding man hour with a total saving of RM40.00 per unit.
format Article
author Nabiilah, Ab Rahim
Zamzuri, Hamedon
Faiz, Mohd Turan
author_facet Nabiilah, Ab Rahim
Zamzuri, Hamedon
Faiz, Mohd Turan
author_sort Nabiilah, Ab Rahim
title Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study
title_short Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study
title_full Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study
title_fullStr Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study
title_full_unstemmed Bits Reduction in the Electrodeposition Process of a Pickup Truck – A case study
title_sort bits reduction in the electrodeposition process of a pickup truck – a case study
publisher Hashemite University
publishDate 2017
url http://umpir.ump.edu.my/id/eprint/18463/2/Bits%20Reduction%20in%20the%20Electrodeposition%20Process%20of%20a%20Pickup%20Truck%20%E2%80%93%20A%20case%20study%201.pdf
http://umpir.ump.edu.my/id/eprint/18463/13/Bits%20Reduction%20in%20the%20Electrodeposition%20Process%20of%20a%20Pickup.pdf
http://umpir.ump.edu.my/id/eprint/18463/
http://www.jjmie.hu.edu.jo/vol%2011-1/JJMIE-26-16-01.pdf
_version_ 1643668453564874752
score 13.211869

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