Scrap reduction study for automotive stamping

This thesis investigate and analysis the reduction of scrap in automotive manufacturing parts. In this project it concern about the car door production and process. There are two types processes in making car door, first is stamp door which using the stamping process as a main process and second is...

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Main Author: Mohd Hilman, Sobhi
Format: Undergraduates Project Papers
Language:English
Published: 2008
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Online Access:http://umpir.ump.edu.my/id/eprint/149/1/MOHD_HILMAN_BIN_SOBHI.PDF
http://umpir.ump.edu.my/id/eprint/149/
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spelling my.ump.umpir.1492021-06-16T06:54:36Z http://umpir.ump.edu.my/id/eprint/149/ Scrap reduction study for automotive stamping Mohd Hilman, Sobhi T Technology (General) This thesis investigate and analysis the reduction of scrap in automotive manufacturing parts. In this project it concern about the car door production and process. There are two types processes in making car door, first is stamp door which using the stamping process as a main process and second is sash door which using roll forming and stamping process in operating. In order to obtain the data and information about both process the experiment have been done and analyze the data. The data including time assembly, quantity part, die and scrap produced .Beside that both processes have been analyzed from manufacturing aspect including material cost, material and machine. This result presenting in SWOT analysis and QCD analysis to make comparison and choosing the best process .After the analysis, stamp door process is prefer based on faster in assembly and die quantity compare to sash door which more quantity dies needed and slow in assembly process. Otherwise, sash door have advantage in reducing scrap and small quantity in parts needed. For overall it can be conclude that stamp door is the best process for giving maximizes profit to the company by reducing the cost and achieve the objective of this project. 2008 Undergraduates Project Papers NonPeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/149/1/MOHD_HILMAN_BIN_SOBHI.PDF Mohd Hilman, Sobhi (2008) Scrap reduction study for automotive stamping. Faculty of Mechanical Engineering, Universiti Malaysia Pahang.
institution Universiti Malaysia Pahang
building UMP Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaysia Pahang
content_source UMP Institutional Repository
url_provider http://umpir.ump.edu.my/
language English
topic T Technology (General)
spellingShingle T Technology (General)
Mohd Hilman, Sobhi
Scrap reduction study for automotive stamping
description This thesis investigate and analysis the reduction of scrap in automotive manufacturing parts. In this project it concern about the car door production and process. There are two types processes in making car door, first is stamp door which using the stamping process as a main process and second is sash door which using roll forming and stamping process in operating. In order to obtain the data and information about both process the experiment have been done and analyze the data. The data including time assembly, quantity part, die and scrap produced .Beside that both processes have been analyzed from manufacturing aspect including material cost, material and machine. This result presenting in SWOT analysis and QCD analysis to make comparison and choosing the best process .After the analysis, stamp door process is prefer based on faster in assembly and die quantity compare to sash door which more quantity dies needed and slow in assembly process. Otherwise, sash door have advantage in reducing scrap and small quantity in parts needed. For overall it can be conclude that stamp door is the best process for giving maximizes profit to the company by reducing the cost and achieve the objective of this project.
format Undergraduates Project Papers
author Mohd Hilman, Sobhi
author_facet Mohd Hilman, Sobhi
author_sort Mohd Hilman, Sobhi
title Scrap reduction study for automotive stamping
title_short Scrap reduction study for automotive stamping
title_full Scrap reduction study for automotive stamping
title_fullStr Scrap reduction study for automotive stamping
title_full_unstemmed Scrap reduction study for automotive stamping
title_sort scrap reduction study for automotive stamping
publishDate 2008
url http://umpir.ump.edu.my/id/eprint/149/1/MOHD_HILMAN_BIN_SOBHI.PDF
http://umpir.ump.edu.my/id/eprint/149/
_version_ 1703960580728029184
score 13.211869