Integrated approach to Wire Arc Additive Manufacturing (WAAM) optimization: Harnessing the synergy of process parameters and deposition strategies

The flexibility of Additive Manufacturing (AM) technologies in the metal 3D printing process has gained significant attention in research and industry, which allows for fabricating complicated and intricate Near-NetShape (NNS) geometry designs. The achievement of desired characteristics in Wire-Arc...

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Main Authors: Mansor, Muhammad Safwan Mohd, Raja, Sufian, Yusof, Farazila, Muhamad, Mohd Ridha, Manurung, Yupiter HP., Adenan, Mohd Shahriman, Hussein, Nur Izan Syahriah, Ren, James
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Published: Elsevier 2024
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Online Access:http://eprints.um.edu.my/45267/
https://doi.org/10.1016/j.jmrt.2024.03.170
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spelling my.um.eprints.452672024-09-30T06:51:55Z http://eprints.um.edu.my/45267/ Integrated approach to Wire Arc Additive Manufacturing (WAAM) optimization: Harnessing the synergy of process parameters and deposition strategies Mansor, Muhammad Safwan Mohd Raja, Sufian Yusof, Farazila Muhamad, Mohd Ridha Manurung, Yupiter HP. Adenan, Mohd Shahriman Hussein, Nur Izan Syahriah Ren, James TJ Mechanical engineering and machinery The flexibility of Additive Manufacturing (AM) technologies in the metal 3D printing process has gained significant attention in research and industry, which allows for fabricating complicated and intricate Near-NetShape (NNS) geometry designs. The achievement of desired characteristics in Wire-Arc Additive Manufactured (WAAM) components is primarily contingent upon the careful selection and precise control of significant processing variables, including bead deposition strategy, wire materials, type of heat source, wire feed speed, and the application of shielding gas. As a result, optimizing these most significant process parameters has improved, producing higher-quality WAAM-manufactured components. Consequently, this has contributed to the overall rise in the method's popularity and many applications. This article aims to provide an overview of the wire deposition strategy and the optimization of process parameters in WAAM. The optimization of numerous wire deposition techniques and process parameters in the WAAM method, which is required to manufacture highquality additively manufactured metal parts, is summarised. The WAAM optimization algorithm, in addition to anticipate technological developments, has been proposed. Subsequently, a discussion ensues regarding the potential for WAAM optimization within the swiftly growing domain of WAAM. In the end, conclusions have been derived from the reviewed research work. Elsevier 2024-05 Article PeerReviewed Mansor, Muhammad Safwan Mohd and Raja, Sufian and Yusof, Farazila and Muhamad, Mohd Ridha and Manurung, Yupiter HP. and Adenan, Mohd Shahriman and Hussein, Nur Izan Syahriah and Ren, James (2024) Integrated approach to Wire Arc Additive Manufacturing (WAAM) optimization: Harnessing the synergy of process parameters and deposition strategies. Journal of Materials Research and Technology-JMR&T, 30. pp. 2478-2499. ISSN 2238-7854, DOI https://doi.org/10.1016/j.jmrt.2024.03.170 <https://doi.org/10.1016/j.jmrt.2024.03.170>. https://doi.org/10.1016/j.jmrt.2024.03.170 10.1016/j.jmrt.2024.03.170
institution Universiti Malaya
building UM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Malaya
content_source UM Research Repository
url_provider http://eprints.um.edu.my/
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Mansor, Muhammad Safwan Mohd
Raja, Sufian
Yusof, Farazila
Muhamad, Mohd Ridha
Manurung, Yupiter HP.
Adenan, Mohd Shahriman
Hussein, Nur Izan Syahriah
Ren, James
Integrated approach to Wire Arc Additive Manufacturing (WAAM) optimization: Harnessing the synergy of process parameters and deposition strategies
description The flexibility of Additive Manufacturing (AM) technologies in the metal 3D printing process has gained significant attention in research and industry, which allows for fabricating complicated and intricate Near-NetShape (NNS) geometry designs. The achievement of desired characteristics in Wire-Arc Additive Manufactured (WAAM) components is primarily contingent upon the careful selection and precise control of significant processing variables, including bead deposition strategy, wire materials, type of heat source, wire feed speed, and the application of shielding gas. As a result, optimizing these most significant process parameters has improved, producing higher-quality WAAM-manufactured components. Consequently, this has contributed to the overall rise in the method's popularity and many applications. This article aims to provide an overview of the wire deposition strategy and the optimization of process parameters in WAAM. The optimization of numerous wire deposition techniques and process parameters in the WAAM method, which is required to manufacture highquality additively manufactured metal parts, is summarised. The WAAM optimization algorithm, in addition to anticipate technological developments, has been proposed. Subsequently, a discussion ensues regarding the potential for WAAM optimization within the swiftly growing domain of WAAM. In the end, conclusions have been derived from the reviewed research work.
format Article
author Mansor, Muhammad Safwan Mohd
Raja, Sufian
Yusof, Farazila
Muhamad, Mohd Ridha
Manurung, Yupiter HP.
Adenan, Mohd Shahriman
Hussein, Nur Izan Syahriah
Ren, James
author_facet Mansor, Muhammad Safwan Mohd
Raja, Sufian
Yusof, Farazila
Muhamad, Mohd Ridha
Manurung, Yupiter HP.
Adenan, Mohd Shahriman
Hussein, Nur Izan Syahriah
Ren, James
author_sort Mansor, Muhammad Safwan Mohd
title Integrated approach to Wire Arc Additive Manufacturing (WAAM) optimization: Harnessing the synergy of process parameters and deposition strategies
title_short Integrated approach to Wire Arc Additive Manufacturing (WAAM) optimization: Harnessing the synergy of process parameters and deposition strategies
title_full Integrated approach to Wire Arc Additive Manufacturing (WAAM) optimization: Harnessing the synergy of process parameters and deposition strategies
title_fullStr Integrated approach to Wire Arc Additive Manufacturing (WAAM) optimization: Harnessing the synergy of process parameters and deposition strategies
title_full_unstemmed Integrated approach to Wire Arc Additive Manufacturing (WAAM) optimization: Harnessing the synergy of process parameters and deposition strategies
title_sort integrated approach to wire arc additive manufacturing (waam) optimization: harnessing the synergy of process parameters and deposition strategies
publisher Elsevier
publishDate 2024
url http://eprints.um.edu.my/45267/
https://doi.org/10.1016/j.jmrt.2024.03.170
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score 13.211869