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Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff

This research paper presents an implementation of one of the Lean Manufacturing (LM) tools, known as Standardized Work (SW), at an automotive assembly line in Malaysia. The main functions of SW are to design, develop, document and visualize a set of manufacturing process with detail and proper...

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Main Authors: Jaffar, Ahmed, Abdul Halim, Nurul Hayati, Yusoff, Noriah
Format: Article
Language:English
Published: Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM) 2012
Subjects:
Production management. Operations management
Online Access:http://ir.uitm.edu.my/id/eprint/8398/1/AJ_AHMED%20JAFFAR%20JME%2012.pdf
http://ir.uitm.edu.my/id/eprint/8398/
https://jmeche.uitm.edu.my/
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spelling my.uitm.ir.83982016-08-05T07:59:21Z http://ir.uitm.edu.my/id/eprint/8398/ Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff Jaffar, Ahmed Abdul Halim, Nurul Hayati Yusoff, Noriah Production management. Operations management This research paper presents an implementation of one of the Lean Manufacturing (LM) tools, known as Standardized Work (SW), at an automotive assembly line in Malaysia. The main functions of SW are to design, develop, document and visualize a set of manufacturing process with detail and proper study on it. SW is conducted to raise production efficiency and quality. Quality here referred to quality of the products to be produced and quality of the jobs to be performed. With the main objective to demonstrate a systematic and organized guideline on how data collection and analysis should be conducted with detail explanation on tools and methods used for efficient implementation of SW, a case study was conducted at an automotive components assembly line, at XYZ Manufacturing Sendirian Berhad. There are five major phases involved in the implementation of this research work; (i) observation, to understand the existing study area conditions, (ii) data collection through observation, referring to company’s production system and work study method, (iii) data analysis using SW tools, (iv) development of standardized process, and (v) results evaluation by using lean metrics to analyze the performance of the standardized assembly process. results show that, with systematic and proper implementation, SW offer a lots of benefits such as help to increase efficiency and quality and process stability in terms of productivity, quality and operator’s performance. Moreover, it also helps to achieve LM philosophies which are wastes elimination and continuous improvement during the implementation. Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM) 2012 Article PeerReviewed text en http://ir.uitm.edu.my/id/eprint/8398/1/AJ_AHMED%20JAFFAR%20JME%2012.pdf Jaffar, Ahmed and Abdul Halim, Nurul Hayati and Yusoff, Noriah (2012) Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff. Journal of Mechanical Engineering (JMechE), 9 (1). pp. 45-78. ISSN 1823-5514 ; 2550-164X https://jmeche.uitm.edu.my/
institution Universiti Teknologi Mara
building Tun Abdul Razak Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Mara
content_source UiTM Institutional Repository
url_provider http://ir.uitm.edu.my/
language English
topic Production management. Operations management
spellingShingle Production management. Operations management
Jaffar, Ahmed
Abdul Halim, Nurul Hayati
Yusoff, Noriah
Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff
description This research paper presents an implementation of one of the Lean Manufacturing (LM) tools, known as Standardized Work (SW), at an automotive assembly line in Malaysia. The main functions of SW are to design, develop, document and visualize a set of manufacturing process with detail and proper study on it. SW is conducted to raise production efficiency and quality. Quality here referred to quality of the products to be produced and quality of the jobs to be performed. With the main objective to demonstrate a systematic and organized guideline on how data collection and analysis should be conducted with detail explanation on tools and methods used for efficient implementation of SW, a case study was conducted at an automotive components assembly line, at XYZ Manufacturing Sendirian Berhad. There are five major phases involved in the implementation of this research work; (i) observation, to understand the existing study area conditions, (ii) data collection through observation, referring to company’s production system and work study method, (iii) data analysis using SW tools, (iv) development of standardized process, and (v) results evaluation by using lean metrics to analyze the performance of the standardized assembly process. results show that, with systematic and proper implementation, SW offer a lots of benefits such as help to increase efficiency and quality and process stability in terms of productivity, quality and operator’s performance. Moreover, it also helps to achieve LM philosophies which are wastes elimination and continuous improvement during the implementation.
format Article
author Jaffar, Ahmed
Abdul Halim, Nurul Hayati
Yusoff, Noriah
author_facet Jaffar, Ahmed
Abdul Halim, Nurul Hayati
Yusoff, Noriah
author_sort Jaffar, Ahmed
title Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff
title_short Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff
title_full Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff
title_fullStr Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff
title_full_unstemmed Effective data collection and analysis for efficient implement of Standardized Work (SW) / Ahmed Jaffar, Nurul Hayati Abdul Halim and Noriah Yusoff
title_sort effective data collection and analysis for efficient implement of standardized work (sw) / ahmed jaffar, nurul hayati abdul halim and noriah yusoff
publisher Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM)
publishDate 2012
url http://ir.uitm.edu.my/id/eprint/8398/1/AJ_AHMED%20JAFFAR%20JME%2012.pdf
http://ir.uitm.edu.my/id/eprint/8398/
https://jmeche.uitm.edu.my/
_version_ 1685648241854513152
score 13.211869

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