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Effect of cutting parameters on machining induced distortion in thin wall thin floor parts / Garimella Sridhar and Poosa Ramesh Babu

This paper presents experimental study on the effect of machining parameters viz., feed, speed, width of cut and depth of cut on machining induced distortion. Machining experiments were done using Response Surface Methodology. Optimization of machining parameters for minimum machining induced distor...

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Main Authors: Sridhar,, Garimella, Babu, Poosa Ramesh
Format: Article
Language:English
Published: Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM)
Subjects:
TJ Mechanical engineering and machinery
Online Access:http://ir.uitm.edu.my/id/eprint/36344/1/36344.pdf
http://ir.uitm.edu.my/id/eprint/36344/
https://jmeche.uitm.edu.my/
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spelling my.uitm.ir.363442020-11-09T03:51:59Z http://ir.uitm.edu.my/id/eprint/36344/ Effect of cutting parameters on machining induced distortion in thin wall thin floor parts / Garimella Sridhar and Poosa Ramesh Babu Sridhar,, Garimella Babu, Poosa Ramesh TJ Mechanical engineering and machinery This paper presents experimental study on the effect of machining parameters viz., feed, speed, width of cut and depth of cut on machining induced distortion. Machining experiments were done using Response Surface Methodology. Optimization of machining parameters for minimum machining induced distortion was also carried. Four factor, three level Box-Behnken method with analysis of variance is used in dry machining aluminium alloy 2014 T651 with two flute solid carbide Ø 10 mm milling tool. Machining simulation experiments were also carried out using Deform 3D software to know the effects of these parameters on forces and temperature generated for correlation with machining induced distortion. Results show that feed, width of cut and depth of cut have significant effect on machining induced distortion. It is observed that, there is an increase in machining induced distortion due to increase in cutting forces in Z – direction and temperature with increase in feed, depth of cut and width of cut during milling thin-wall thin-floor components. The optimal combination of cutting parameters arrived with target values of distortion and twist less than 0.09 mm is feed 0.18 to 0.2 mm/tooth, speed 180 to 210 m/min., width of cut 5.6 mm and depth of cut 0.4 mm. Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM) Article PeerReviewed text en http://ir.uitm.edu.my/id/eprint/36344/1/36344.pdf Sridhar,, Garimella and Babu, Poosa Ramesh Effect of cutting parameters on machining induced distortion in thin wall thin floor parts / Garimella Sridhar and Poosa Ramesh Babu. Journal of Mechanical Engineering (JMechE), 16 (1). pp. 59-78. ISSN 1823-5514 ; 2550-164X https://jmeche.uitm.edu.my/
institution Universiti Teknologi Mara
building Tun Abdul Razak Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Mara
content_source UiTM Institutional Repository
url_provider http://ir.uitm.edu.my/
language English
topic TJ Mechanical engineering and machinery
spellingShingle TJ Mechanical engineering and machinery
Sridhar,, Garimella
Babu, Poosa Ramesh
Effect of cutting parameters on machining induced distortion in thin wall thin floor parts / Garimella Sridhar and Poosa Ramesh Babu
description This paper presents experimental study on the effect of machining parameters viz., feed, speed, width of cut and depth of cut on machining induced distortion. Machining experiments were done using Response Surface Methodology. Optimization of machining parameters for minimum machining induced distortion was also carried. Four factor, three level Box-Behnken method with analysis of variance is used in dry machining aluminium alloy 2014 T651 with two flute solid carbide Ø 10 mm milling tool. Machining simulation experiments were also carried out using Deform 3D software to know the effects of these parameters on forces and temperature generated for correlation with machining induced distortion. Results show that feed, width of cut and depth of cut have significant effect on machining induced distortion. It is observed that, there is an increase in machining induced distortion due to increase in cutting forces in Z – direction and temperature with increase in feed, depth of cut and width of cut during milling thin-wall thin-floor components. The optimal combination of cutting parameters arrived with target values of distortion and twist less than 0.09 mm is feed 0.18 to 0.2 mm/tooth, speed 180 to 210 m/min., width of cut 5.6 mm and depth of cut 0.4 mm.
format Article
author Sridhar,, Garimella
Babu, Poosa Ramesh
author_facet Sridhar,, Garimella
Babu, Poosa Ramesh
author_sort Sridhar,, Garimella
title Effect of cutting parameters on machining induced distortion in thin wall thin floor parts / Garimella Sridhar and Poosa Ramesh Babu
title_short Effect of cutting parameters on machining induced distortion in thin wall thin floor parts / Garimella Sridhar and Poosa Ramesh Babu
title_full Effect of cutting parameters on machining induced distortion in thin wall thin floor parts / Garimella Sridhar and Poosa Ramesh Babu
title_fullStr Effect of cutting parameters on machining induced distortion in thin wall thin floor parts / Garimella Sridhar and Poosa Ramesh Babu
title_full_unstemmed Effect of cutting parameters on machining induced distortion in thin wall thin floor parts / Garimella Sridhar and Poosa Ramesh Babu
title_sort effect of cutting parameters on machining induced distortion in thin wall thin floor parts / garimella sridhar and poosa ramesh babu
publisher Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM)
url http://ir.uitm.edu.my/id/eprint/36344/1/36344.pdf
http://ir.uitm.edu.my/id/eprint/36344/
https://jmeche.uitm.edu.my/
_version_ 1685651392021135360
score 13.211869

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