The investigation of additional cooling fan on the brake system to overcome the overheating issue: a case study of oil cooler retarder brake / Maulana Haydil Rahmadanur ... [et al.]

The retarder brake is a critical component for articulated trucks, particularly in coal mining, where heavy loads are transported on steep terrains. The primary braking system often proves inadequate under these conditions, making the retarder brake essential. However, overheating in the retarder br...

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Main Authors: Rahmadanur, Maulana Haydil, Soegiharto, Achmad Fauzan Hery, -, Muhammad Syafiq, -, Imam Sholihin, S, Gusti Dimas
Format: Article
Language:English
Published: UiTM Press 2025
Subjects:
Online Access:https://ir.uitm.edu.my/id/eprint/110097/1/110097.pdf
https://ir.uitm.edu.my/id/eprint/110097/
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spelling my.uitm.ir.1100972025-02-18T16:40:54Z https://ir.uitm.edu.my/id/eprint/110097/ The investigation of additional cooling fan on the brake system to overcome the overheating issue: a case study of oil cooler retarder brake / Maulana Haydil Rahmadanur ... [et al.] jmeche Rahmadanur, Maulana Haydil Soegiharto, Achmad Fauzan Hery -, Muhammad Syafiq -, Imam Sholihin S, Gusti Dimas Machinery exclusive of prime movers The retarder brake is a critical component for articulated trucks, particularly in coal mining, where heavy loads are transported on steep terrains. The primary braking system often proves inadequate under these conditions, making the retarder brake essential. However, overheating in the retarder brake system reduces braking efficiency and increases the risk of mechanical failure. This study investigates the causes of overheating and assesses the effectiveness of adding a fan cooler to the oil retarder brake system. The methodology employed is quantitative observation, where a fan cooler was installed in the cooling line before the oil entered the retarder cooler. Data were collected during vehicle operations on a steep slope, with retarder oil temperatures measured before and after fan installation. The results show a temperature reduction from 120 °C to 108 °C after installing the fan cooler, significantly improving the cooling efficiency. Furthermore, the fan cooler installation reduced the vehicle’s breakdown unscheduled (BUS) time from 40 hours to just 2 hours. These findings suggest that adding a fan cooler prevents overheating and enhances the reliability and safety of braking systems in heavy-duty mining vehicles. Future studies could focus on integrating more excellent fan systems with enhanced pump capacity to optimize thermal management further. UiTM Press 2025-01 Article PeerReviewed text en https://ir.uitm.edu.my/id/eprint/110097/1/110097.pdf The investigation of additional cooling fan on the brake system to overcome the overheating issue: a case study of oil cooler retarder brake / Maulana Haydil Rahmadanur ... [et al.]. (2025) Journal of Mechanical Engineering (JMechE) <https://ir.uitm.edu.my/view/publication/Journal_of_Mechanical_Engineering_=28JMechE=29/>, 22 (1): 15. pp. 207-222. ISSN e-ISSN: 2550-164X
institution Universiti Teknologi Mara
building Tun Abdul Razak Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Mara
content_source UiTM Institutional Repository
url_provider http://ir.uitm.edu.my/
language English
topic Machinery exclusive of prime movers
spellingShingle Machinery exclusive of prime movers
Rahmadanur, Maulana Haydil
Soegiharto, Achmad Fauzan Hery
-, Muhammad Syafiq
-, Imam Sholihin
S, Gusti Dimas
The investigation of additional cooling fan on the brake system to overcome the overheating issue: a case study of oil cooler retarder brake / Maulana Haydil Rahmadanur ... [et al.]
description The retarder brake is a critical component for articulated trucks, particularly in coal mining, where heavy loads are transported on steep terrains. The primary braking system often proves inadequate under these conditions, making the retarder brake essential. However, overheating in the retarder brake system reduces braking efficiency and increases the risk of mechanical failure. This study investigates the causes of overheating and assesses the effectiveness of adding a fan cooler to the oil retarder brake system. The methodology employed is quantitative observation, where a fan cooler was installed in the cooling line before the oil entered the retarder cooler. Data were collected during vehicle operations on a steep slope, with retarder oil temperatures measured before and after fan installation. The results show a temperature reduction from 120 °C to 108 °C after installing the fan cooler, significantly improving the cooling efficiency. Furthermore, the fan cooler installation reduced the vehicle’s breakdown unscheduled (BUS) time from 40 hours to just 2 hours. These findings suggest that adding a fan cooler prevents overheating and enhances the reliability and safety of braking systems in heavy-duty mining vehicles. Future studies could focus on integrating more excellent fan systems with enhanced pump capacity to optimize thermal management further.
format Article
author Rahmadanur, Maulana Haydil
Soegiharto, Achmad Fauzan Hery
-, Muhammad Syafiq
-, Imam Sholihin
S, Gusti Dimas
author_facet Rahmadanur, Maulana Haydil
Soegiharto, Achmad Fauzan Hery
-, Muhammad Syafiq
-, Imam Sholihin
S, Gusti Dimas
author_sort Rahmadanur, Maulana Haydil
title The investigation of additional cooling fan on the brake system to overcome the overheating issue: a case study of oil cooler retarder brake / Maulana Haydil Rahmadanur ... [et al.]
title_short The investigation of additional cooling fan on the brake system to overcome the overheating issue: a case study of oil cooler retarder brake / Maulana Haydil Rahmadanur ... [et al.]
title_full The investigation of additional cooling fan on the brake system to overcome the overheating issue: a case study of oil cooler retarder brake / Maulana Haydil Rahmadanur ... [et al.]
title_fullStr The investigation of additional cooling fan on the brake system to overcome the overheating issue: a case study of oil cooler retarder brake / Maulana Haydil Rahmadanur ... [et al.]
title_full_unstemmed The investigation of additional cooling fan on the brake system to overcome the overheating issue: a case study of oil cooler retarder brake / Maulana Haydil Rahmadanur ... [et al.]
title_sort investigation of additional cooling fan on the brake system to overcome the overheating issue: a case study of oil cooler retarder brake / maulana haydil rahmadanur ... [et al.]
publisher UiTM Press
publishDate 2025
url https://ir.uitm.edu.my/id/eprint/110097/1/110097.pdf
https://ir.uitm.edu.my/id/eprint/110097/
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score 13.239859