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Analysis and simulation of temperature distribution and stress development in wire EDM of Tungsten carbide

The main objectives of this research are to investigate the performance of temperature distribution and equivalent Von- Mises stress development on tungsten carbide, determine the effect of different machining parameters on the tungsten carbide workpiece, prepare a set of parameters, temperature d...

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Main Authors: Awaludin, Ali Imran, Tomadi, Siti Haryani, Daud, Rosdi, Hassan, Mas Ayu
Format: Conference or Workshop Item
Language:English
English
Published: IOP Publishing 2022
Subjects:
T Technology (General)
Online Access:http://irep.iium.edu.my/99879/1/99879_Analysis%20and%20simulation%20of%20temperature.pdf
http://irep.iium.edu.my/99879/2/99879_Analysis%20and%20simulation%20of%20temperature_SCOPUS.pdf
http://irep.iium.edu.my/99879/
https://iopscience.iop.org/article/10.1088/1742-6596/2312/1/012046/meta
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spelling my.iium.irep.998792022-09-15T02:28:08Z http://irep.iium.edu.my/99879/ Analysis and simulation of temperature distribution and stress development in wire EDM of Tungsten carbide Awaludin, Ali Imran Tomadi, Siti Haryani Daud, Rosdi Hassan, Mas Ayu T Technology (General) The main objectives of this research are to investigate the performance of temperature distribution and equivalent Von- Mises stress development on tungsten carbide, determine the effect of different machining parameters on the tungsten carbide workpiece, prepare a set of parameters, temperature distribution and stress development that can be compared with the experimental result and to optimize the machining parameters for machining tungsten carbide using wire EDM. However, wire EDM is a complicated stochastic nature process mechanism and it has a very large number of parameters that should be considered. It is quite hard to select the best set of parameters in experimenting. In this research, the Ansys software was used to simulate the maximum temperature and maximum equivalent (Von-Mises) stress result of machining the tungsten carbide by wire EDM. The input parameters selected in conducting the simulation are pulse- on time and servo voltage. The wire diameter, convective coefficient, thermal expansion coefficient, current, thickness of the workpiece and wire material is taken as fixed parameters. By using Taguchi’s L9 orthogonal array, the optimal value is obtained for maximum temperature and maximum equivalent (Von-Mises) stress. Additionally, the analysis of variance (ANOVA) is a useful technique to identify the most important factor that affecting the output response. IOP Publishing 2022 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/99879/1/99879_Analysis%20and%20simulation%20of%20temperature.pdf application/pdf en http://irep.iium.edu.my/99879/2/99879_Analysis%20and%20simulation%20of%20temperature_SCOPUS.pdf Awaludin, Ali Imran and Tomadi, Siti Haryani and Daud, Rosdi and Hassan, Mas Ayu (2022) Analysis and simulation of temperature distribution and stress development in wire EDM of Tungsten carbide. In: 3rd International Conference on Emerging Electrical Energy, Electronics and Computing Technologies 2021, ICE4CT 2021, 16-17 December 2021, Online. https://iopscience.iop.org/article/10.1088/1742-6596/2312/1/012046/meta 10.1088/1742-6596/2312/1/012046
institution Universiti Islam Antarabangsa Malaysia
building IIUM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider International Islamic University Malaysia
content_source IIUM Repository (IREP)
url_provider http://irep.iium.edu.my/
language English
English
topic T Technology (General)
spellingShingle T Technology (General)
Awaludin, Ali Imran
Tomadi, Siti Haryani
Daud, Rosdi
Hassan, Mas Ayu
Analysis and simulation of temperature distribution and stress development in wire EDM of Tungsten carbide
description The main objectives of this research are to investigate the performance of temperature distribution and equivalent Von- Mises stress development on tungsten carbide, determine the effect of different machining parameters on the tungsten carbide workpiece, prepare a set of parameters, temperature distribution and stress development that can be compared with the experimental result and to optimize the machining parameters for machining tungsten carbide using wire EDM. However, wire EDM is a complicated stochastic nature process mechanism and it has a very large number of parameters that should be considered. It is quite hard to select the best set of parameters in experimenting. In this research, the Ansys software was used to simulate the maximum temperature and maximum equivalent (Von-Mises) stress result of machining the tungsten carbide by wire EDM. The input parameters selected in conducting the simulation are pulse- on time and servo voltage. The wire diameter, convective coefficient, thermal expansion coefficient, current, thickness of the workpiece and wire material is taken as fixed parameters. By using Taguchi’s L9 orthogonal array, the optimal value is obtained for maximum temperature and maximum equivalent (Von-Mises) stress. Additionally, the analysis of variance (ANOVA) is a useful technique to identify the most important factor that affecting the output response.
format Conference or Workshop Item
author Awaludin, Ali Imran
Tomadi, Siti Haryani
Daud, Rosdi
Hassan, Mas Ayu
author_facet Awaludin, Ali Imran
Tomadi, Siti Haryani
Daud, Rosdi
Hassan, Mas Ayu
author_sort Awaludin, Ali Imran
title Analysis and simulation of temperature distribution and stress development in wire EDM of Tungsten carbide
title_short Analysis and simulation of temperature distribution and stress development in wire EDM of Tungsten carbide
title_full Analysis and simulation of temperature distribution and stress development in wire EDM of Tungsten carbide
title_fullStr Analysis and simulation of temperature distribution and stress development in wire EDM of Tungsten carbide
title_full_unstemmed Analysis and simulation of temperature distribution and stress development in wire EDM of Tungsten carbide
title_sort analysis and simulation of temperature distribution and stress development in wire edm of tungsten carbide
publisher IOP Publishing
publishDate 2022
url http://irep.iium.edu.my/99879/1/99879_Analysis%20and%20simulation%20of%20temperature.pdf
http://irep.iium.edu.my/99879/2/99879_Analysis%20and%20simulation%20of%20temperature_SCOPUS.pdf
http://irep.iium.edu.my/99879/
https://iopscience.iop.org/article/10.1088/1742-6596/2312/1/012046/meta
_version_ 1744353531316404224
score 13.211869

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