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An experimental study of tool wear during end milling of carbon fibre reinforced polymer in cutting fluid condition.

Carbon fibre reinforced polymer (CFRP) is replacing metallic components and become a valuable material that has been used in many industrial applications including biomedical, marine and automobile. This is due to their excellent performance in term of reliability, high strength and light weight. Ho...

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Main Authors: Shahruddin, Najlah Sakinah, Mustaffa, Nur Haifa Syazwina, Mustafa, Aisyah Madihah, Abd Halim, Nor Farah Huda
Format: Conference or Workshop Item
Language:English
English
Published: IOP Publihing 2021
Subjects:
T Technology (General)
T351 Mechanical drawing. Engineering graphics
TA213 Engineering machinery, tools, and implements
TA401 Materials of engineering and construction
Online Access:http://irep.iium.edu.my/93547/6/93547_An%20experimental%20study%20of%20tool%20wear%20during%20end%20milling%20of%20carbon%20fibre%20reinforced%20polymer_Scopus.pdf
http://irep.iium.edu.my/93547/12/93547_%20An%20experimental%20study%20of%20tool%20wear.pdf
http://irep.iium.edu.my/93547/
https://iopscience.iop.org/article/10.1088/1742-6596/2051/1/012054
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spelling my.iium.irep.935472021-11-30T01:17:10Z http://irep.iium.edu.my/93547/ An experimental study of tool wear during end milling of carbon fibre reinforced polymer in cutting fluid condition. Shahruddin, Najlah Sakinah Mustaffa, Nur Haifa Syazwina Mustafa, Aisyah Madihah Abd Halim, Nor Farah Huda T Technology (General) T351 Mechanical drawing. Engineering graphics TA213 Engineering machinery, tools, and implements TA401 Materials of engineering and construction Carbon fibre reinforced polymer (CFRP) is replacing metallic components and become a valuable material that has been used in many industrial applications including biomedical, marine and automobile. This is due to their excellent performance in term of reliability, high strength and light weight. However, the machining of CFRP is challenging because the abrasiveness of their reinforcement component often resulted in high tool wear rate. This experiment was carried out to investigate the effect of cutting parameters (cutting speed and cutting condition) on tool wear of uncoated tungsten carbide end mill tool, and to observe the wear mechanism of the carbide tool mill during milling of CFRP. In this study, machining test was carried out with the presence of coolant to aid in removing the cutting heat during machining. The effect of cutting speed of 132 m/min, 151 m/min and 170 m/min with a constant feed rate of 2100 mm/min during milling process of CFRP by using uncoated tungsten carbide end mill tool were discussed. Based on the result obtained, it was found out that the value of tool wear at cutting speed of 170 m/min is higher compared to the wear value at cutting speed of 132 m/min due to the high frequency friction of tool against machined surface. Analysis of tool wear using Scanning Electron Microscope (SEM) found out that the primary wear observed is abrasive wear due to the rubbing action between the tool and the surface of workpiece. The cutting tool is observed to have the lowest tool wear when low cutting speed is implemented along with the presence of coolant. IOP Publihing 2021 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/93547/6/93547_An%20experimental%20study%20of%20tool%20wear%20during%20end%20milling%20of%20carbon%20fibre%20reinforced%20polymer_Scopus.pdf application/pdf en http://irep.iium.edu.my/93547/12/93547_%20An%20experimental%20study%20of%20tool%20wear.pdf Shahruddin, Najlah Sakinah and Mustaffa, Nur Haifa Syazwina and Mustafa, Aisyah Madihah and Abd Halim, Nor Farah Huda (2021) An experimental study of tool wear during end milling of carbon fibre reinforced polymer in cutting fluid condition. In: 7th International Conference on Applications and Design in Mechanical Engineering (ICADME 2021), 23 August 2021, UniMAP , Perlis. https://iopscience.iop.org/article/10.1088/1742-6596/2051/1/012054 10.1088/1742-6596/2051/1/012054
institution Universiti Islam Antarabangsa Malaysia
building IIUM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider International Islamic University Malaysia
content_source IIUM Repository (IREP)
url_provider http://irep.iium.edu.my/
language English
English
topic T Technology (General)
T351 Mechanical drawing. Engineering graphics
TA213 Engineering machinery, tools, and implements
TA401 Materials of engineering and construction
spellingShingle T Technology (General)
T351 Mechanical drawing. Engineering graphics
TA213 Engineering machinery, tools, and implements
TA401 Materials of engineering and construction
Shahruddin, Najlah Sakinah
Mustaffa, Nur Haifa Syazwina
Mustafa, Aisyah Madihah
Abd Halim, Nor Farah Huda
An experimental study of tool wear during end milling of carbon fibre reinforced polymer in cutting fluid condition.
description Carbon fibre reinforced polymer (CFRP) is replacing metallic components and become a valuable material that has been used in many industrial applications including biomedical, marine and automobile. This is due to their excellent performance in term of reliability, high strength and light weight. However, the machining of CFRP is challenging because the abrasiveness of their reinforcement component often resulted in high tool wear rate. This experiment was carried out to investigate the effect of cutting parameters (cutting speed and cutting condition) on tool wear of uncoated tungsten carbide end mill tool, and to observe the wear mechanism of the carbide tool mill during milling of CFRP. In this study, machining test was carried out with the presence of coolant to aid in removing the cutting heat during machining. The effect of cutting speed of 132 m/min, 151 m/min and 170 m/min with a constant feed rate of 2100 mm/min during milling process of CFRP by using uncoated tungsten carbide end mill tool were discussed. Based on the result obtained, it was found out that the value of tool wear at cutting speed of 170 m/min is higher compared to the wear value at cutting speed of 132 m/min due to the high frequency friction of tool against machined surface. Analysis of tool wear using Scanning Electron Microscope (SEM) found out that the primary wear observed is abrasive wear due to the rubbing action between the tool and the surface of workpiece. The cutting tool is observed to have the lowest tool wear when low cutting speed is implemented along with the presence of coolant.
format Conference or Workshop Item
author Shahruddin, Najlah Sakinah
Mustaffa, Nur Haifa Syazwina
Mustafa, Aisyah Madihah
Abd Halim, Nor Farah Huda
author_facet Shahruddin, Najlah Sakinah
Mustaffa, Nur Haifa Syazwina
Mustafa, Aisyah Madihah
Abd Halim, Nor Farah Huda
author_sort Shahruddin, Najlah Sakinah
title An experimental study of tool wear during end milling of carbon fibre reinforced polymer in cutting fluid condition.
title_short An experimental study of tool wear during end milling of carbon fibre reinforced polymer in cutting fluid condition.
title_full An experimental study of tool wear during end milling of carbon fibre reinforced polymer in cutting fluid condition.
title_fullStr An experimental study of tool wear during end milling of carbon fibre reinforced polymer in cutting fluid condition.
title_full_unstemmed An experimental study of tool wear during end milling of carbon fibre reinforced polymer in cutting fluid condition.
title_sort experimental study of tool wear during end milling of carbon fibre reinforced polymer in cutting fluid condition.
publisher IOP Publihing
publishDate 2021
url http://irep.iium.edu.my/93547/6/93547_An%20experimental%20study%20of%20tool%20wear%20during%20end%20milling%20of%20carbon%20fibre%20reinforced%20polymer_Scopus.pdf
http://irep.iium.edu.my/93547/12/93547_%20An%20experimental%20study%20of%20tool%20wear.pdf
http://irep.iium.edu.my/93547/
https://iopscience.iop.org/article/10.1088/1742-6596/2051/1/012054
_version_ 1718925604252811264
score 13.211869

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