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Investigation of process parameters for stable micro dry wire electrical discharge machining

Micro dry wire electrical discharge machining (μDWEDM) is a process where gas is used as the dielectric fluid instead of a liquid. In this process, certain modifications of wire electrical discharge machining (WEDM) are needed during the machining operation to achieve stable machining. Smooth and st...

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Main Authors: Banu, Asfana, Ali, Mohammad Yeakub, Abd Rahman, Md Nizam, Konneh, Mohamed
Format: Article
Language:English
English
English
Published: Springer London 2019
Subjects:
T Technology (General)
TA401 Materials of engineering and construction
Online Access:http://irep.iium.edu.my/76469/19/76469_Investigation%20of%20process%20parameters_new.pdf
http://irep.iium.edu.my/76469/2/76469_Investigation%20of%20process%20parameters_scopus.pdf
http://irep.iium.edu.my/76469/3/76469_Investigation%20of%20process%20parameters_wos.pdf
http://irep.iium.edu.my/76469/
https://link-springer-com.ezproxy.um.edu.my/article/10.1007%2Fs00170-019-03603-7
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spelling my.iium.irep.764692020-11-03T00:50:43Z http://irep.iium.edu.my/76469/ Investigation of process parameters for stable micro dry wire electrical discharge machining Banu, Asfana Ali, Mohammad Yeakub Abd Rahman, Md Nizam Konneh, Mohamed T Technology (General) TA401 Materials of engineering and construction Micro dry wire electrical discharge machining (μDWEDM) is a process where gas is used as the dielectric fluid instead of a liquid. In this process, certain modifications of wire electrical discharge machining (WEDM) are needed during the machining operation to achieve stable machining. Smooth and stable machining operation in μDWEDM process remains as a critical issue. Thus, this paper presents the investigation of process parameters for a stable μDWEDM process. The investigation was performed on a stainless steel (SS304) with a tungsten wire as the electrode using integrated multi-process machine tool, DT 110 (Mikrotools Inc., Singapore). The experimentation method used in this phase was a conventional experimental method, one-factor-at-a-time (OFAT). Types of dielectric fluid, dielectric fluid pressure, polarity, threshold, wire tension, wire feed rate, wire speed, gap voltage, and capacitance were the controlled parameters. The machined microchannels were observed using scanning electron microscope (SEM). Stable and smooth machining operation of μDWEDM was found to be with compressed air as the dielectric fluid, workpiece positive polarity, 24% threshold, 0.0809 N wire tension, 0.2 μm/s wire feed rate, and 0.6 rpm wire speed. Springer London 2019-07 Article PeerReviewed application/pdf en http://irep.iium.edu.my/76469/19/76469_Investigation%20of%20process%20parameters_new.pdf application/pdf en http://irep.iium.edu.my/76469/2/76469_Investigation%20of%20process%20parameters_scopus.pdf application/pdf en http://irep.iium.edu.my/76469/3/76469_Investigation%20of%20process%20parameters_wos.pdf Banu, Asfana and Ali, Mohammad Yeakub and Abd Rahman, Md Nizam and Konneh, Mohamed (2019) Investigation of process parameters for stable micro dry wire electrical discharge machining. International Journal of Advanced Manufacturing Technology, 103 (1-4). pp. 723-741. ISSN 0268-3768 E-ISSN 1433-3015 https://link-springer-com.ezproxy.um.edu.my/article/10.1007%2Fs00170-019-03603-7 10.1007/s00170-019-03603-7
institution Universiti Islam Antarabangsa Malaysia
building IIUM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider International Islamic University Malaysia
content_source IIUM Repository (IREP)
url_provider http://irep.iium.edu.my/
language English
English
English
topic T Technology (General)
TA401 Materials of engineering and construction
spellingShingle T Technology (General)
TA401 Materials of engineering and construction
Banu, Asfana
Ali, Mohammad Yeakub
Abd Rahman, Md Nizam
Konneh, Mohamed
Investigation of process parameters for stable micro dry wire electrical discharge machining
description Micro dry wire electrical discharge machining (μDWEDM) is a process where gas is used as the dielectric fluid instead of a liquid. In this process, certain modifications of wire electrical discharge machining (WEDM) are needed during the machining operation to achieve stable machining. Smooth and stable machining operation in μDWEDM process remains as a critical issue. Thus, this paper presents the investigation of process parameters for a stable μDWEDM process. The investigation was performed on a stainless steel (SS304) with a tungsten wire as the electrode using integrated multi-process machine tool, DT 110 (Mikrotools Inc., Singapore). The experimentation method used in this phase was a conventional experimental method, one-factor-at-a-time (OFAT). Types of dielectric fluid, dielectric fluid pressure, polarity, threshold, wire tension, wire feed rate, wire speed, gap voltage, and capacitance were the controlled parameters. The machined microchannels were observed using scanning electron microscope (SEM). Stable and smooth machining operation of μDWEDM was found to be with compressed air as the dielectric fluid, workpiece positive polarity, 24% threshold, 0.0809 N wire tension, 0.2 μm/s wire feed rate, and 0.6 rpm wire speed.
format Article
author Banu, Asfana
Ali, Mohammad Yeakub
Abd Rahman, Md Nizam
Konneh, Mohamed
author_facet Banu, Asfana
Ali, Mohammad Yeakub
Abd Rahman, Md Nizam
Konneh, Mohamed
author_sort Banu, Asfana
title Investigation of process parameters for stable micro dry wire electrical discharge machining
title_short Investigation of process parameters for stable micro dry wire electrical discharge machining
title_full Investigation of process parameters for stable micro dry wire electrical discharge machining
title_fullStr Investigation of process parameters for stable micro dry wire electrical discharge machining
title_full_unstemmed Investigation of process parameters for stable micro dry wire electrical discharge machining
title_sort investigation of process parameters for stable micro dry wire electrical discharge machining
publisher Springer London
publishDate 2019
url http://irep.iium.edu.my/76469/19/76469_Investigation%20of%20process%20parameters_new.pdf
http://irep.iium.edu.my/76469/2/76469_Investigation%20of%20process%20parameters_scopus.pdf
http://irep.iium.edu.my/76469/3/76469_Investigation%20of%20process%20parameters_wos.pdf
http://irep.iium.edu.my/76469/
https://link-springer-com.ezproxy.um.edu.my/article/10.1007%2Fs00170-019-03603-7
_version_ 1683230286476738560
score 13.211869

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