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The study of production performance of water heater manufacturing by using simulation method

In industrial companies, as demand increases, decision-making to increase production becomes difficult due to the complexity of the model systems. Companies are trying to find the optimum methods to tackle such problems so that resources are utilized and production is increased. One line system of a...

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Main Authors:	Iqbal, Mohammad, Bamatraf, Abdullah Omar Abdullah, Tadjuddin, Muhammad
Format:	Conference or Workshop Item
Language:	English English English
Published:	Institute of Physics Publishing 2018
Subjects:	QA76 Computer software TH7005 Heating and ventilation TP200 Manufacture and use of chemicals
Online Access:	http://irep.iium.edu.my/65415/1/65415_The%20study%20of%20production%20performance%20of%20water_conference%20article.pdf http://irep.iium.edu.my/65415/2/65415_The%20study%20of%20production%20performance%20of%20water_scopus.pdf http://irep.iium.edu.my/65415/13/65415_The%20study%20of%20production%20performance%20of%20water%20heater_WOS.pdf http://irep.iium.edu.my/65415/ https://iopscience.iop.org/article/10.1088/1742-6596/962/1/012019/pdf
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spelling	my.iium.irep.654152019-08-31T04:34:13Z http://irep.iium.edu.my/65415/ The study of production performance of water heater manufacturing by using simulation method Iqbal, Mohammad Bamatraf, Abdullah Omar Abdullah Tadjuddin, Muhammad QA76 Computer software TH7005 Heating and ventilation TP200 Manufacture and use of chemicals In industrial companies, as demand increases, decision-making to increase production becomes difficult due to the complexity of the model systems. Companies are trying to find the optimum methods to tackle such problems so that resources are utilized and production is increased. One line system of a manufacturing company in Malaysia was considered in this research. The Company produces several types of water heater and each type went into many processes, which was divided into twenty six sections. Each section has several operations. The main type of the product was 10G water heater which is produced most compare to other types, hence it was taken under consideration to be studied in this research. It was difficult to find the critical section that could improve the productions of the company. This research paper employed Delmia Quest software, Distribution Analyser software and Design of Experiment (DOE software) to simulate one model system taken from the company to be studied and to find the critical section that will improve the production system. As a result, assembly of inner and outer tank section were found to be the bottleneck section. Adding one section to the bottleneck increases the production rate by four products a day. The buffer size is determined by the experiment was six items. Institute of Physics Publishing 2018-03-16 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/65415/1/65415_The%20study%20of%20production%20performance%20of%20water_conference%20article.pdf application/pdf en http://irep.iium.edu.my/65415/2/65415_The%20study%20of%20production%20performance%20of%20water_scopus.pdf application/pdf en http://irep.iium.edu.my/65415/13/65415_The%20study%20of%20production%20performance%20of%20water%20heater_WOS.pdf Iqbal, Mohammad and Bamatraf, Abdullah Omar Abdullah and Tadjuddin, Muhammad (2018) The study of production performance of water heater manufacturing by using simulation method. In: 2nd International Conference on Nuclear Technologies and Sciences, ICoNETS 2017, 12 -13 October 2017, Makassar; Indonesia. https://iopscience.iop.org/article/10.1088/1742-6596/962/1/012019/pdf 10.1088/1742-6596/962/1/012019
institution	Universiti Islam Antarabangsa Malaysia
building	IIUM Library
collection	Institutional Repository
continent	Asia
country	Malaysia
content_provider	International Islamic University Malaysia
content_source	IIUM Repository (IREP)
url_provider	http://irep.iium.edu.my/
language	English English English
topic	QA76 Computer software TH7005 Heating and ventilation TP200 Manufacture and use of chemicals
spellingShingle	QA76 Computer software TH7005 Heating and ventilation TP200 Manufacture and use of chemicals Iqbal, Mohammad Bamatraf, Abdullah Omar Abdullah Tadjuddin, Muhammad The study of production performance of water heater manufacturing by using simulation method
description	In industrial companies, as demand increases, decision-making to increase production becomes difficult due to the complexity of the model systems. Companies are trying to find the optimum methods to tackle such problems so that resources are utilized and production is increased. One line system of a manufacturing company in Malaysia was considered in this research. The Company produces several types of water heater and each type went into many processes, which was divided into twenty six sections. Each section has several operations. The main type of the product was 10G water heater which is produced most compare to other types, hence it was taken under consideration to be studied in this research. It was difficult to find the critical section that could improve the productions of the company. This research paper employed Delmia Quest software, Distribution Analyser software and Design of Experiment (DOE software) to simulate one model system taken from the company to be studied and to find the critical section that will improve the production system. As a result, assembly of inner and outer tank section were found to be the bottleneck section. Adding one section to the bottleneck increases the production rate by four products a day. The buffer size is determined by the experiment was six items.
format	Conference or Workshop Item
author	Iqbal, Mohammad Bamatraf, Abdullah Omar Abdullah Tadjuddin, Muhammad
author_facet	Iqbal, Mohammad Bamatraf, Abdullah Omar Abdullah Tadjuddin, Muhammad
author_sort	Iqbal, Mohammad
title	The study of production performance of water heater manufacturing by using simulation method
title_short	The study of production performance of water heater manufacturing by using simulation method
title_full	The study of production performance of water heater manufacturing by using simulation method
title_fullStr	The study of production performance of water heater manufacturing by using simulation method
title_full_unstemmed	The study of production performance of water heater manufacturing by using simulation method
title_sort	study of production performance of water heater manufacturing by using simulation method
publisher	Institute of Physics Publishing
publishDate	2018
url	http://irep.iium.edu.my/65415/1/65415_The%20study%20of%20production%20performance%20of%20water_conference%20article.pdf http://irep.iium.edu.my/65415/2/65415_The%20study%20of%20production%20performance%20of%20water_scopus.pdf http://irep.iium.edu.my/65415/13/65415_The%20study%20of%20production%20performance%20of%20water%20heater_WOS.pdf http://irep.iium.edu.my/65415/ https://iopscience.iop.org/article/10.1088/1742-6596/962/1/012019/pdf
_version_	1646012420604297216
score	13.211869

The study of production performance of water heater manufacturing by using simulation method

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