Modelling for fabrication of microelectrodes by localized electrochemical deposition for micro-electrodischarge machining
This paper presents the theoretical modelling and experimental investigation on the effect of different localized electrochemical deposition (LECD) parameters for fabricating a variety of microstructures. In order to estimate the rate of the deposition and the condition of the deposited structure...
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my.iium.irep.309452013-08-13T03:53:37Z http://irep.iium.edu.my/30945/ Modelling for fabrication of microelectrodes by localized electrochemical deposition for micro-electrodischarge machining Habib, Md Ahsan Saleh, Tanveer Rahman, Mustafizur Azizur TJ212 Control engineering This paper presents the theoretical modelling and experimental investigation on the effect of different localized electrochemical deposition (LECD) parameters for fabricating a variety of microstructures. In order to estimate the rate of the deposition and the condition of the deposited structure, a set of mathematical relations is developed with the help of Faraday’s laws of electrolysis and the Butler–Volmer equation. Mathematical simulation results are validated by experimental results. In this experimental process copper was deposited on the cathode surface. The variation in structure of the deposited electrode is achieved by changing the shape of a nonconductive mask. Thismaskis fabricated by an on-machine micromilling processandit is kept in contact with the cathode surface. The whole system is immersed in an acidified copper sulphate plating solution. This study gives a clear indication of the optimized operating range for theLECD process in order to fabricate high aspect ratio microstructures. Futhermore, the performance of the LECD electrode is evaluated by the fabrication of microholes on high-melting-point material such as a stainless steel workpiece. SAGE Publications Inc. 2010 Article REM application/pdf en http://irep.iium.edu.my/30945/1/IME_ECD.pdf Habib, Md Ahsan and Saleh, Tanveer and Rahman, Mustafizur Azizur (2010) Modelling for fabrication of microelectrodes by localized electrochemical deposition for micro-electrodischarge machining. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 224 (11). pp. 1741-1755. ISSN 0954-4054 http://pib.sagepub.com/content/224/11/1741 10.1243/09544054JEM1928 |
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TJ212 Control engineering Habib, Md Ahsan Saleh, Tanveer Rahman, Mustafizur Azizur Modelling for fabrication of microelectrodes by localized electrochemical deposition for micro-electrodischarge machining |
description |
This paper presents the theoretical modelling and experimental investigation on
the effect of different localized electrochemical deposition (LECD) parameters for fabricating a
variety of microstructures. In order to estimate the rate of the deposition and the condition of the
deposited structure, a set of mathematical relations is developed with the help of Faraday’s laws
of electrolysis and the Butler–Volmer equation. Mathematical simulation results are validated by
experimental results. In this experimental process copper was deposited on the cathode surface.
The variation in structure of the deposited electrode is achieved by changing the shape of a nonconductive
mask. Thismaskis fabricated by an on-machine micromilling processandit is kept in
contact with the cathode surface. The whole system is immersed in an acidified copper sulphate
plating solution. This study gives a clear indication of the optimized operating range for theLECD
process in order to fabricate high aspect ratio microstructures. Futhermore, the performance of
the LECD electrode is evaluated by the fabrication of microholes on high-melting-point material
such as a stainless steel workpiece. |
format |
Article |
author |
Habib, Md Ahsan Saleh, Tanveer Rahman, Mustafizur Azizur |
author_facet |
Habib, Md Ahsan Saleh, Tanveer Rahman, Mustafizur Azizur |
author_sort |
Habib, Md Ahsan |
title |
Modelling for fabrication of microelectrodes by localized electrochemical deposition for micro-electrodischarge machining |
title_short |
Modelling for fabrication of microelectrodes by localized electrochemical deposition for micro-electrodischarge machining |
title_full |
Modelling for fabrication of microelectrodes by localized electrochemical deposition for micro-electrodischarge machining |
title_fullStr |
Modelling for fabrication of microelectrodes by localized electrochemical deposition for micro-electrodischarge machining |
title_full_unstemmed |
Modelling for fabrication of microelectrodes by localized electrochemical deposition for micro-electrodischarge machining |
title_sort |
modelling for fabrication of microelectrodes by localized electrochemical deposition for micro-electrodischarge machining |
publisher |
SAGE Publications Inc. |
publishDate |
2010 |
url |
http://irep.iium.edu.my/30945/1/IME_ECD.pdf http://irep.iium.edu.my/30945/ http://pib.sagepub.com/content/224/11/1741 |
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1643609958271418368 |
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13.211869 |