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Reducing tool wear with hybrid microwave treated TiCN coated tool and recycled cooking oil in MQL machining of T6061 aluminium alloy

Titanium carbo-nitride (TiCN) inserts are vital for cutting operations, particularly in high-temperature conditions. Conventional machining methods lead to rapid wear of tools, frequent need for tool changes, high costs associated with tool replacement, and extensive usage of synthetic cutting f...

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書誌詳細
主要な著者: Ariff, Tasnim Firdaus, Ismail, Ummu Aisyah
フォーマット: 論文
言語:English
出版事項: UKM Press 2025
主題:
T Technology (General)
T54 Industrial safety
T55.4 Industrial engineering.Management engineering.
TJ Mechanical engineering and machinery
TS Manufactures
TS200 Metal manufactures. Metalworking
オンライン･アクセス:http://irep.iium.edu.my/119226/7/119226_%20Reducing%20tool%20wear.pdf
http://irep.iium.edu.my/119226/
https://www.ukm.my/jkukm/volume-3701-2025/
https://doi.org/10.17576/jkukm-2025-37(1)-37
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spelling my.iium.irep.1192262025-02-18T01:56:09Z http://irep.iium.edu.my/119226/ Reducing tool wear with hybrid microwave treated TiCN coated tool and recycled cooking oil in MQL machining of T6061 aluminium alloy Ariff, Tasnim Firdaus Ismail, Ummu Aisyah T Technology (General) T54 Industrial safety T55.4 Industrial engineering.Management engineering. TJ Mechanical engineering and machinery TS Manufactures TS200 Metal manufactures. Metalworking Titanium carbo-nitride (TiCN) inserts are vital for cutting operations, particularly in high-temperature conditions. Conventional machining methods lead to rapid wear of tools, frequent need for tool changes, high costs associated with tool replacement, and extensive usage of synthetic cutting fl uids that are environmentally damaging. This study aims to minimise tool wear and promote circular economy. This study examines the process of machining T6061 aluminium alloy using TiCN inserts treated with hybrid microwave (HMW) energy at 220℃ for 20 minutes, with silicon dioxide (SiO2 ) as the susceptor. Recycled cooking oil is utilised for Minimum Quantity Lubrication (MQL). Analysed were the density, hardness, and microstructural images. Tool wear of TiCN was assessed during dry and wet machining using three different cutting speeds (166, 210, 263 m/min) while maintaining a constant feed rate of 0.6 mm/rev and depth-of-cut of 0.4 mm. The findings show the density and hardness of TiCN (HMW) increased by 4% and 7% respectively compared to the TiCN (untreated) insert. The tool wear of TiCN (HMW) has reduced by 5% (MQL) and 24% (dry) compared to the TiCN (untreated) insert. MQL with recycled cooking oil decreased tool wear by 40% compared to dry machining. The microstructural images of the TiCN (HMW) and TiCN (untreated) structures reveal no noticeable variations. TiCN (HMW) has improved wear resistance, and it is particularly beneficial when utilising recycled cooking oil in MQL machining UKM Press 2025-01-30 Article PeerReviewed application/pdf en http://irep.iium.edu.my/119226/7/119226_%20Reducing%20tool%20wear.pdf Ariff, Tasnim Firdaus and Ismail, Ummu Aisyah (2025) Reducing tool wear with hybrid microwave treated TiCN coated tool and recycled cooking oil in MQL machining of T6061 aluminium alloy. Jurnal Kejuruteraan, 37 (1). pp. 499-506. ISSN 0128-0198 E-ISSN 2289-7526 https://www.ukm.my/jkukm/volume-3701-2025/ https://doi.org/10.17576/jkukm-2025-37(1)-37
institution Universiti Islam Antarabangsa Malaysia
building IIUM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider International Islamic University Malaysia
content_source IIUM Repository (IREP)
url_provider http://irep.iium.edu.my/
language English
topic T Technology (General)
T54 Industrial safety
T55.4 Industrial engineering.Management engineering.
TJ Mechanical engineering and machinery
TS Manufactures
TS200 Metal manufactures. Metalworking
spellingShingle T Technology (General)
T54 Industrial safety
T55.4 Industrial engineering.Management engineering.
TJ Mechanical engineering and machinery
TS Manufactures
TS200 Metal manufactures. Metalworking
Ariff, Tasnim Firdaus
Ismail, Ummu Aisyah
Reducing tool wear with hybrid microwave treated TiCN coated tool and recycled cooking oil in MQL machining of T6061 aluminium alloy
description Titanium carbo-nitride (TiCN) inserts are vital for cutting operations, particularly in high-temperature conditions. Conventional machining methods lead to rapid wear of tools, frequent need for tool changes, high costs associated with tool replacement, and extensive usage of synthetic cutting fl uids that are environmentally damaging. This study aims to minimise tool wear and promote circular economy. This study examines the process of machining T6061 aluminium alloy using TiCN inserts treated with hybrid microwave (HMW) energy at 220℃ for 20 minutes, with silicon dioxide (SiO2 ) as the susceptor. Recycled cooking oil is utilised for Minimum Quantity Lubrication (MQL). Analysed were the density, hardness, and microstructural images. Tool wear of TiCN was assessed during dry and wet machining using three different cutting speeds (166, 210, 263 m/min) while maintaining a constant feed rate of 0.6 mm/rev and depth-of-cut of 0.4 mm. The findings show the density and hardness of TiCN (HMW) increased by 4% and 7% respectively compared to the TiCN (untreated) insert. The tool wear of TiCN (HMW) has reduced by 5% (MQL) and 24% (dry) compared to the TiCN (untreated) insert. MQL with recycled cooking oil decreased tool wear by 40% compared to dry machining. The microstructural images of the TiCN (HMW) and TiCN (untreated) structures reveal no noticeable variations. TiCN (HMW) has improved wear resistance, and it is particularly beneficial when utilising recycled cooking oil in MQL machining
format Article
author Ariff, Tasnim Firdaus
Ismail, Ummu Aisyah
author_facet Ariff, Tasnim Firdaus
Ismail, Ummu Aisyah
author_sort Ariff, Tasnim Firdaus
title Reducing tool wear with hybrid microwave treated TiCN coated tool and recycled cooking oil in MQL machining of T6061 aluminium alloy
title_short Reducing tool wear with hybrid microwave treated TiCN coated tool and recycled cooking oil in MQL machining of T6061 aluminium alloy
title_full Reducing tool wear with hybrid microwave treated TiCN coated tool and recycled cooking oil in MQL machining of T6061 aluminium alloy
title_fullStr Reducing tool wear with hybrid microwave treated TiCN coated tool and recycled cooking oil in MQL machining of T6061 aluminium alloy
title_full_unstemmed Reducing tool wear with hybrid microwave treated TiCN coated tool and recycled cooking oil in MQL machining of T6061 aluminium alloy
title_sort reducing tool wear with hybrid microwave treated ticn coated tool and recycled cooking oil in mql machining of t6061 aluminium alloy
publisher UKM Press
publishDate 2025
url http://irep.iium.edu.my/119226/7/119226_%20Reducing%20tool%20wear.pdf
http://irep.iium.edu.my/119226/
https://www.ukm.my/jkukm/volume-3701-2025/
https://doi.org/10.17576/jkukm-2025-37(1)-37
_version_ 1827438746029522944
score 13.251813

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