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Analysis on tool wear during milling carbon fiber reinforced polymer in dry, coolant and chilled air condition

The demand of the Carbon Fiber Reinforced Polymer (CFRP) has been significantly increasing over the years especially in automotive and aerospace since CFRP possesses an excellent strength-to-weight ratio. However, milling CFRP challenging due to its anisotropic and heterogeneous property theref...

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Main Authors:	Mustafa, Aisyah Madihah, Abd Halim, Nor Farah Huda, Tomadi, Siti Haryani, Shahruddin, Najlah Sakinah, Nasaruddin, Ricca Rahman
Format:	Article
Language:	English
Published:	Malaysian Tribology Society (MYTRIBOS) 2022
Subjects:	T Technology (General) T175 Industrial research. Research and development TJ Mechanical engineering and machinery
Online Access:	http://irep.iium.edu.my/104281/2/104281_Analysis%20on%20tool%20wear.pdf http://irep.iium.edu.my/104281/ https://jurnaltribologi.mytribos.org/v36.html
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spelling	my.iium.irep.1042812023-04-06T00:42:53Z http://irep.iium.edu.my/104281/ Analysis on tool wear during milling carbon fiber reinforced polymer in dry, coolant and chilled air condition Mustafa, Aisyah Madihah Abd Halim, Nor Farah Huda Tomadi, Siti Haryani Shahruddin, Najlah Sakinah Nasaruddin, Ricca Rahman T Technology (General) T175 Industrial research. Research and development TJ Mechanical engineering and machinery The demand of the Carbon Fiber Reinforced Polymer (CFRP) has been significantly increasing over the years especially in automotive and aerospace since CFRP possesses an excellent strength-to-weight ratio. However, milling CFRP challenging due to its anisotropic and heterogeneous property therefore produce brittle and dust-like chips. As CFRP is a combination of layers of carbon fibers embedded in matrix resin, machining process must be conducted below the glass transition temperature (Tg) of the matrix resin as it can degrade the CFRP. In this experimentto investigate the effect of cutting speed and cutting conditions on the tool wear during the milling process, CFRP was machined with 6mm diameter uncoated tungsten carbide tool with helix angle of 30°. Milling of CFRP was performed with three cutting speeds of 130, 150 and 170 m/min in three different cutting conditions which is dry, coolant and chilled air with constant feed rate of 2100 mm/min and depth of cut of 2 mm. The highest average tool wear of 110 μm was obtained during milling the CFRP with cutting speed 170 m/min in chilled air condition, 25.5% higher than the average wear of 82 μm at low cutting speed of 130 m/min in the same condition. Malaysian Tribology Society (MYTRIBOS) 2022-09-14 Article PeerReviewed application/pdf en http://irep.iium.edu.my/104281/2/104281_Analysis%20on%20tool%20wear.pdf Mustafa, Aisyah Madihah and Abd Halim, Nor Farah Huda and Tomadi, Siti Haryani and Shahruddin, Najlah Sakinah and Nasaruddin, Ricca Rahman (2022) Analysis on tool wear during milling carbon fiber reinforced polymer in dry, coolant and chilled air condition. Jurnal Tribologi, 36 (March 2023). pp. 99-107. E-ISSN 2289-7232 https://jurnaltribologi.mytribos.org/v36.html
institution	Universiti Islam Antarabangsa Malaysia
building	IIUM Library
collection	Institutional Repository
continent	Asia
country	Malaysia
content_provider	International Islamic University Malaysia
content_source	IIUM Repository (IREP)
url_provider	http://irep.iium.edu.my/
language	English
topic	T Technology (General) T175 Industrial research. Research and development TJ Mechanical engineering and machinery
spellingShingle	T Technology (General) T175 Industrial research. Research and development TJ Mechanical engineering and machinery Mustafa, Aisyah Madihah Abd Halim, Nor Farah Huda Tomadi, Siti Haryani Shahruddin, Najlah Sakinah Nasaruddin, Ricca Rahman Analysis on tool wear during milling carbon fiber reinforced polymer in dry, coolant and chilled air condition
description	The demand of the Carbon Fiber Reinforced Polymer (CFRP) has been significantly increasing over the years especially in automotive and aerospace since CFRP possesses an excellent strength-to-weight ratio. However, milling CFRP challenging due to its anisotropic and heterogeneous property therefore produce brittle and dust-like chips. As CFRP is a combination of layers of carbon fibers embedded in matrix resin, machining process must be conducted below the glass transition temperature (Tg) of the matrix resin as it can degrade the CFRP. In this experimentto investigate the effect of cutting speed and cutting conditions on the tool wear during the milling process, CFRP was machined with 6mm diameter uncoated tungsten carbide tool with helix angle of 30°. Milling of CFRP was performed with three cutting speeds of 130, 150 and 170 m/min in three different cutting conditions which is dry, coolant and chilled air with constant feed rate of 2100 mm/min and depth of cut of 2 mm. The highest average tool wear of 110 μm was obtained during milling the CFRP with cutting speed 170 m/min in chilled air condition, 25.5% higher than the average wear of 82 μm at low cutting speed of 130 m/min in the same condition.
format	Article
author	Mustafa, Aisyah Madihah Abd Halim, Nor Farah Huda Tomadi, Siti Haryani Shahruddin, Najlah Sakinah Nasaruddin, Ricca Rahman
author_facet	Mustafa, Aisyah Madihah Abd Halim, Nor Farah Huda Tomadi, Siti Haryani Shahruddin, Najlah Sakinah Nasaruddin, Ricca Rahman
author_sort	Mustafa, Aisyah Madihah
title	Analysis on tool wear during milling carbon fiber reinforced polymer in dry, coolant and chilled air condition
title_short	Analysis on tool wear during milling carbon fiber reinforced polymer in dry, coolant and chilled air condition
title_full	Analysis on tool wear during milling carbon fiber reinforced polymer in dry, coolant and chilled air condition
title_fullStr	Analysis on tool wear during milling carbon fiber reinforced polymer in dry, coolant and chilled air condition
title_full_unstemmed	Analysis on tool wear during milling carbon fiber reinforced polymer in dry, coolant and chilled air condition
title_sort	analysis on tool wear during milling carbon fiber reinforced polymer in dry, coolant and chilled air condition
publisher	Malaysian Tribology Society (MYTRIBOS)
publishDate	2022
url	http://irep.iium.edu.my/104281/2/104281_Analysis%20on%20tool%20wear.pdf http://irep.iium.edu.my/104281/ https://jurnaltribologi.mytribos.org/v36.html
_version_	1762391978223337472
score	13.211869

Analysis on tool wear during milling carbon fiber reinforced polymer in dry, coolant and chilled air condition

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