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The effect of cutting speeds on tool wear and surface roughness when milling carbon fiber reinforced polymer

Carbon fibre reinforced polymeric material (CFRP) is increasingly being used to replace metallic materials, particularly in the automobile and aerospace industries. The mechanical properties of the CFRP such as excellent weight to strength ratio give beneficial outcome in improving the performance o...

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Main Authors: Mustafa, Aisyah Madihah, Shahruddin, Najlah Sakinah, Abd Halim, Nor Farah Huda, Rozhan, Alya Naili, Mohd Hatta, Maziati Akmal
Format: Conference or Workshop Item
Language:English
Published: IOP Publishing Ltd 2022
Subjects:
T Technology (General)
Online Access:http://irep.iium.edu.my/100248/1/100248_The%20effect%20of%20cutting%20speeds.pdf
http://irep.iium.edu.my/100248/
https://iopscience.iop.org/article/10.1088/1757-899X/1244/1/012018/pdf
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spelling my.iium.irep.1002482022-09-30T06:43:54Z http://irep.iium.edu.my/100248/ The effect of cutting speeds on tool wear and surface roughness when milling carbon fiber reinforced polymer Mustafa, Aisyah Madihah Shahruddin, Najlah Sakinah Abd Halim, Nor Farah Huda Rozhan, Alya Naili Mohd Hatta, Maziati Akmal T Technology (General) Carbon fibre reinforced polymeric material (CFRP) is increasingly being used to replace metallic materials, particularly in the automobile and aerospace industries. The mechanical properties of the CFRP such as excellent weight to strength ratio give beneficial outcome in improving the performance of the part made from CFRP. However, machining of CFRP such as milling is difficult and challenging due to the abrasiveness of the CFRP. Therefore, the influence of cutting speeds on tool wear and surface roughness when milling CFRP in a dry condition is the aim of this paper. The milling test was carried out using 6 mm WC-Co end mill tool having 30° helix angle. Milling of CFRP was performed with three different cutting speeds,Vc (94, 113 and 132 m/min) while feed rate, f (1800 mm/min) and radial depth of cut,ae (2 mm) were remained constant. Milling CFRP with Vc=132 m/min resulted in increasing of tool wear by 15 % and increasing of surface roughness by 10% when compared with Vc= 94 m/min. CFRP surface damages such as matrix smearing, delamination and fibre pull out was observed when milling with higher cutting speed. IOP Publishing Ltd 2022 Conference or Workshop Item PeerReviewed application/pdf en http://irep.iium.edu.my/100248/1/100248_The%20effect%20of%20cutting%20speeds.pdf Mustafa, Aisyah Madihah and Shahruddin, Najlah Sakinah and Abd Halim, Nor Farah Huda and Rozhan, Alya Naili and Mohd Hatta, Maziati Akmal (2022) The effect of cutting speeds on tool wear and surface roughness when milling carbon fiber reinforced polymer. In: 5th International Conference on Mechanical, Automotive and Aerospace Engineering (ICMAAE 2021), 21-23 June 2021, Kuala Lumpur, Malaysia. https://iopscience.iop.org/article/10.1088/1757-899X/1244/1/012018/pdf 10.1088/1757-899X/1244/1/012018
institution Universiti Islam Antarabangsa Malaysia
building IIUM Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider International Islamic University Malaysia
content_source IIUM Repository (IREP)
url_provider http://irep.iium.edu.my/
language English
topic T Technology (General)
spellingShingle T Technology (General)
Mustafa, Aisyah Madihah
Shahruddin, Najlah Sakinah
Abd Halim, Nor Farah Huda
Rozhan, Alya Naili
Mohd Hatta, Maziati Akmal
The effect of cutting speeds on tool wear and surface roughness when milling carbon fiber reinforced polymer
description Carbon fibre reinforced polymeric material (CFRP) is increasingly being used to replace metallic materials, particularly in the automobile and aerospace industries. The mechanical properties of the CFRP such as excellent weight to strength ratio give beneficial outcome in improving the performance of the part made from CFRP. However, machining of CFRP such as milling is difficult and challenging due to the abrasiveness of the CFRP. Therefore, the influence of cutting speeds on tool wear and surface roughness when milling CFRP in a dry condition is the aim of this paper. The milling test was carried out using 6 mm WC-Co end mill tool having 30° helix angle. Milling of CFRP was performed with three different cutting speeds,Vc (94, 113 and 132 m/min) while feed rate, f (1800 mm/min) and radial depth of cut,ae (2 mm) were remained constant. Milling CFRP with Vc=132 m/min resulted in increasing of tool wear by 15 % and increasing of surface roughness by 10% when compared with Vc= 94 m/min. CFRP surface damages such as matrix smearing, delamination and fibre pull out was observed when milling with higher cutting speed.
format Conference or Workshop Item
author Mustafa, Aisyah Madihah
Shahruddin, Najlah Sakinah
Abd Halim, Nor Farah Huda
Rozhan, Alya Naili
Mohd Hatta, Maziati Akmal
author_facet Mustafa, Aisyah Madihah
Shahruddin, Najlah Sakinah
Abd Halim, Nor Farah Huda
Rozhan, Alya Naili
Mohd Hatta, Maziati Akmal
author_sort Mustafa, Aisyah Madihah
title The effect of cutting speeds on tool wear and surface roughness when milling carbon fiber reinforced polymer
title_short The effect of cutting speeds on tool wear and surface roughness when milling carbon fiber reinforced polymer
title_full The effect of cutting speeds on tool wear and surface roughness when milling carbon fiber reinforced polymer
title_fullStr The effect of cutting speeds on tool wear and surface roughness when milling carbon fiber reinforced polymer
title_full_unstemmed The effect of cutting speeds on tool wear and surface roughness when milling carbon fiber reinforced polymer
title_sort effect of cutting speeds on tool wear and surface roughness when milling carbon fiber reinforced polymer
publisher IOP Publishing Ltd
publishDate 2022
url http://irep.iium.edu.my/100248/1/100248_The%20effect%20of%20cutting%20speeds.pdf
http://irep.iium.edu.my/100248/
https://iopscience.iop.org/article/10.1088/1757-899X/1244/1/012018/pdf
_version_ 1745562161429610496
score 13.211869

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