Micro Geopolymer Cement with Enhanced Physical Properties for Well Cementing

Ordinary Portland Cement (OPC) has been used widely in oil well industry. However, OPC creates high permeability between cement particles when exposes to HPHT environment inside the wellbore and also releases large amount of carbon dioxide (CO2) during manufacturing process. Previous research has...

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Main Author: Zulkarnain, Nurul Nazmin
Format: Final Year Project
Language:English
Published: Universiti Teknologi PETRONAS 2014
Subjects:
Online Access:http://utpedia.utp.edu.my/14345/1/Final%20Dissertation_Nurul%20Nazmin%20Zulkarnain_13690_PE.pdf
http://utpedia.utp.edu.my/14345/
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spelling my-utp-utpedia.143452017-01-25T09:37:45Z http://utpedia.utp.edu.my/14345/ Micro Geopolymer Cement with Enhanced Physical Properties for Well Cementing Zulkarnain, Nurul Nazmin T Technology (General) Ordinary Portland Cement (OPC) has been used widely in oil well industry. However, OPC creates high permeability between cement particles when exposes to HPHT environment inside the wellbore and also releases large amount of carbon dioxide (CO2) during manufacturing process. Previous research has been conducted to substitute OPC with geopolymer based cement such as fly ash. Geopolymer cement successfully reduces emission of CO2 to five to ten times less than OPC but still resulted in the same permeability trend as OPC. This project introduced micro silica in geopolymer cement to study its effect on the permeability problem in OPC and geopolymer cement. Four samples are developed with the percentage of micro silica range from 0% to 60%. The performance of developed samples are compared with Class G Cement (OPC) in term of permeability at HPHT (4000psi and 120 ℃ ) environment for three curing durations; 24 hours, 72 hours and 120 hours and fluid loss at LPLT environment (500psi and 70 ℃). Rheology and density test are compared at standard room conditions. The test results show the permeability of cement increase when increase the percentage of micro silica and curing duration. For static fluid loss test, increase in micro silica reduced the volume of filtrate. Two rheological model are observed from the samples; Power Law and Bingham Plastic Model. At standard room condition, the viscosity of cement slurry increased and density of samples decreased when increase the micro silica. Overall, Sample A, B and C can replace OPC up to 4000psi and 120℃ condition while all samples have better performance than OPC in term of fluid loss up to 500psi and 70℃, rheology and density environment and standard room condition. Universiti Teknologi PETRONAS 2014-05 Final Year Project NonPeerReviewed application/pdf en http://utpedia.utp.edu.my/14345/1/Final%20Dissertation_Nurul%20Nazmin%20Zulkarnain_13690_PE.pdf Zulkarnain, Nurul Nazmin (2014) Micro Geopolymer Cement with Enhanced Physical Properties for Well Cementing. Universiti Teknologi PETRONAS. (Unpublished)
institution Universiti Teknologi Petronas
building UTP Resource Centre
collection Institutional Repository
continent Asia
country Malaysia
content_provider Universiti Teknologi Petronas
content_source UTP Electronic and Digitized Intellectual Asset
url_provider http://utpedia.utp.edu.my/
language English
topic T Technology (General)
spellingShingle T Technology (General)
Zulkarnain, Nurul Nazmin
Micro Geopolymer Cement with Enhanced Physical Properties for Well Cementing
description Ordinary Portland Cement (OPC) has been used widely in oil well industry. However, OPC creates high permeability between cement particles when exposes to HPHT environment inside the wellbore and also releases large amount of carbon dioxide (CO2) during manufacturing process. Previous research has been conducted to substitute OPC with geopolymer based cement such as fly ash. Geopolymer cement successfully reduces emission of CO2 to five to ten times less than OPC but still resulted in the same permeability trend as OPC. This project introduced micro silica in geopolymer cement to study its effect on the permeability problem in OPC and geopolymer cement. Four samples are developed with the percentage of micro silica range from 0% to 60%. The performance of developed samples are compared with Class G Cement (OPC) in term of permeability at HPHT (4000psi and 120 ℃ ) environment for three curing durations; 24 hours, 72 hours and 120 hours and fluid loss at LPLT environment (500psi and 70 ℃). Rheology and density test are compared at standard room conditions. The test results show the permeability of cement increase when increase the percentage of micro silica and curing duration. For static fluid loss test, increase in micro silica reduced the volume of filtrate. Two rheological model are observed from the samples; Power Law and Bingham Plastic Model. At standard room condition, the viscosity of cement slurry increased and density of samples decreased when increase the micro silica. Overall, Sample A, B and C can replace OPC up to 4000psi and 120℃ condition while all samples have better performance than OPC in term of fluid loss up to 500psi and 70℃, rheology and density environment and standard room condition.
format Final Year Project
author Zulkarnain, Nurul Nazmin
author_facet Zulkarnain, Nurul Nazmin
author_sort Zulkarnain, Nurul Nazmin
title Micro Geopolymer Cement with Enhanced Physical Properties for Well Cementing
title_short Micro Geopolymer Cement with Enhanced Physical Properties for Well Cementing
title_full Micro Geopolymer Cement with Enhanced Physical Properties for Well Cementing
title_fullStr Micro Geopolymer Cement with Enhanced Physical Properties for Well Cementing
title_full_unstemmed Micro Geopolymer Cement with Enhanced Physical Properties for Well Cementing
title_sort micro geopolymer cement with enhanced physical properties for well cementing
publisher Universiti Teknologi PETRONAS
publishDate 2014
url http://utpedia.utp.edu.my/14345/1/Final%20Dissertation_Nurul%20Nazmin%20Zulkarnain_13690_PE.pdf
http://utpedia.utp.edu.my/14345/
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score 13.211869