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Design of a Sensor System to Digitize Manual End Milling Machine to Collect Machine Data

In the manufacturing system, machines and manufacturing data are becoming more closely linked. In order to collect manufacturing data, there have been many new technologies that are in line with the Industrial Revolution 4.0 to replace existing systems and machines. The objective of this study is to...

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Main Authors: Chan, Choon Kit, Chong, Shin Hau
Format: Article
Language:English
Published: INTI International University 2020
Subjects:
QA75 Electronic computers. Computer science
TS Manufactures
Online Access:http://eprints.intimal.edu.my/1453/1/ij2020_38.pdf
http://eprints.intimal.edu.my/1453/
http://intijournal.newinti.edu.my
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spelling my-inti-eprints.14532024-03-21T03:09:05Z http://eprints.intimal.edu.my/1453/ Design of a Sensor System to Digitize Manual End Milling Machine to Collect Machine Data Chan, Choon Kit Chong, Shin Hau QA75 Electronic computers. Computer science TS Manufactures In the manufacturing system, machines and manufacturing data are becoming more closely linked. In order to collect manufacturing data, there have been many new technologies that are in line with the Industrial Revolution 4.0 to replace existing systems and machines. The objective of this study is to design a sensor system that can collect and stream machine data from an end milling machine to generate a manufacturing report. A prototype of this system was designed using a Raspberry Pi Model 3 B+, PiCamera module, and infrared sensors for installing onto the machine, while Microsoft Azure and Power BI were used to stream and publish the data in a report form. The design was placed onto a milling machine where a machinist had done one milling operation for one workpiece, the sensors collected the data of X-position, Y-position, feed rate, and spindle speed, while deriving the percentage utilization of total time for cutting steps. The end result was a system that was integrated with the milling machine where the critical operation data are collected to produce a manufacturing report that displays the use of the machine. For future studies, different applications for this kind of sensor system can be used to digitize different manufacturing systems. Furthermore, an optimization and standardization testing for this kind of manufacturing system could be set in the future as well. INTI International University 2020 Article PeerReviewed text en cc_by_4 http://eprints.intimal.edu.my/1453/1/ij2020_38.pdf Chan, Choon Kit and Chong, Shin Hau (2020) Design of a Sensor System to Digitize Manual End Milling Machine to Collect Machine Data. INTI JOURNAL, 2020 (38). ISSN e2600-7320 http://intijournal.newinti.edu.my
institution INTI International University
building INTI Library
collection Institutional Repository
continent Asia
country Malaysia
content_provider INTI International University
content_source INTI Institutional Repository
url_provider http://eprints.intimal.edu.my
language English
topic QA75 Electronic computers. Computer science
TS Manufactures
spellingShingle QA75 Electronic computers. Computer science
TS Manufactures
Chan, Choon Kit
Chong, Shin Hau
Design of a Sensor System to Digitize Manual End Milling Machine to Collect Machine Data
description In the manufacturing system, machines and manufacturing data are becoming more closely linked. In order to collect manufacturing data, there have been many new technologies that are in line with the Industrial Revolution 4.0 to replace existing systems and machines. The objective of this study is to design a sensor system that can collect and stream machine data from an end milling machine to generate a manufacturing report. A prototype of this system was designed using a Raspberry Pi Model 3 B+, PiCamera module, and infrared sensors for installing onto the machine, while Microsoft Azure and Power BI were used to stream and publish the data in a report form. The design was placed onto a milling machine where a machinist had done one milling operation for one workpiece, the sensors collected the data of X-position, Y-position, feed rate, and spindle speed, while deriving the percentage utilization of total time for cutting steps. The end result was a system that was integrated with the milling machine where the critical operation data are collected to produce a manufacturing report that displays the use of the machine. For future studies, different applications for this kind of sensor system can be used to digitize different manufacturing systems. Furthermore, an optimization and standardization testing for this kind of manufacturing system could be set in the future as well.
format Article
author Chan, Choon Kit
Chong, Shin Hau
author_facet Chan, Choon Kit
Chong, Shin Hau
author_sort Chan, Choon Kit
title Design of a Sensor System to Digitize Manual End Milling Machine to Collect Machine Data
title_short Design of a Sensor System to Digitize Manual End Milling Machine to Collect Machine Data
title_full Design of a Sensor System to Digitize Manual End Milling Machine to Collect Machine Data
title_fullStr Design of a Sensor System to Digitize Manual End Milling Machine to Collect Machine Data
title_full_unstemmed Design of a Sensor System to Digitize Manual End Milling Machine to Collect Machine Data
title_sort design of a sensor system to digitize manual end milling machine to collect machine data
publisher INTI International University
publishDate 2020
url http://eprints.intimal.edu.my/1453/1/ij2020_38.pdf
http://eprints.intimal.edu.my/1453/
http://intijournal.newinti.edu.my
_version_ 1794645236960460800
score 13.211869

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