Lightweight AES Design for IoT Applications: Optimizations in FPGA and ASIC With DFA Countermeasure Strategies

With the increasing interconnectivity of devices, the Internet of Things (IoT) has revolutionized the industry and daily life. However, the proliferation of IoT devices has also increased security risks, which requires robust protection mechanisms for sensitive data and critical infrastructure. The...

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Main Authors: Ahmed, Salman, Ahmad, Nabihah, Ali Shah, Nasir, Mustafa Abro, Ghulam E., Wijayanto, Ardhi, Hirsi, Abdinasir
Format: Article
Language:en
Published: Ieee 2025
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Online Access:http://eprints.uthm.edu.my/12725/1/J19680_2c9a65da49f0b671cac5ed1f4c2c6bc1.pdf
http://eprints.uthm.edu.my/12725/
https://doi.org/10.1109/ACCESS.2025.3533611
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author Ahmed, Salman
Ahmad, Nabihah
Ali Shah, Nasir
Mustafa Abro, Ghulam E.
Wijayanto, Ardhi
Hirsi, Abdinasir
author_facet Ahmed, Salman
Ahmad, Nabihah
Ali Shah, Nasir
Mustafa Abro, Ghulam E.
Wijayanto, Ardhi
Hirsi, Abdinasir
author_sort Ahmed, Salman
building UTHM Library
collection Institutional Repository
content_provider Universiti Tun Hussein Onn Malaysia
content_source UTHM Institutional Repository
continent Asia
country Malaysia
description With the increasing interconnectivity of devices, the Internet of Things (IoT) has revolutionized the industry and daily life. However, the proliferation of IoT devices has also increased security risks, which requires robust protection mechanisms for sensitive data and critical infrastructure. The Advanced Encryption Standard (AES) remains the benchmark for securing IoT systems while balancing low power consumption, minimal area usage, and moderate throughput with high security. This paper offers a comprehensive review of the latest lightweight AES architectural designs, including optimizations to the Substitution Box (S-Box), Sub-Bytes, Shift Rows, Mix Columns, and Add Round Key steps, assessing their impact on gate count, area, maximum frequency, power consumption, and throughput in field programable gate arrays (FPGA) and Application-specific integrated circuit (ASIC) implementations. In addition, this study addresses vulnerabilities in lightweight AES cryptographic hardware to side-channel attacks (SCA), specifically focusing on Differential Fault Analysis (DFA). In addition, the analysis explores fault scenarios, rounds, and injection positions to assess the severity of the fault. In addition, the study reviews DFA countermeasures that highlight fault detection methods, error detection levels, protection positions, and associated design overheads such as area, frequency, and throughput penalties, with special consideration for resource-constrained IoT devices. This study identifies critical gaps in lightweight AES and security challenges while discussing countermeasures that balance security with design efficiency. Finally, this study provides valuable insights for finding research directions to strengthen the robustness of AES in lightweight IoT environments.
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spelling my.uthm.eprints-127252025-06-20T08:09:40Z http://eprints.uthm.edu.my/12725/ Lightweight AES Design for IoT Applications: Optimizations in FPGA and ASIC With DFA Countermeasure Strategies Ahmed, Salman Ahmad, Nabihah Ali Shah, Nasir Mustafa Abro, Ghulam E. Wijayanto, Ardhi Hirsi, Abdinasir TK Electrical engineering. Electronics Nuclear engineering With the increasing interconnectivity of devices, the Internet of Things (IoT) has revolutionized the industry and daily life. However, the proliferation of IoT devices has also increased security risks, which requires robust protection mechanisms for sensitive data and critical infrastructure. The Advanced Encryption Standard (AES) remains the benchmark for securing IoT systems while balancing low power consumption, minimal area usage, and moderate throughput with high security. This paper offers a comprehensive review of the latest lightweight AES architectural designs, including optimizations to the Substitution Box (S-Box), Sub-Bytes, Shift Rows, Mix Columns, and Add Round Key steps, assessing their impact on gate count, area, maximum frequency, power consumption, and throughput in field programable gate arrays (FPGA) and Application-specific integrated circuit (ASIC) implementations. In addition, this study addresses vulnerabilities in lightweight AES cryptographic hardware to side-channel attacks (SCA), specifically focusing on Differential Fault Analysis (DFA). In addition, the analysis explores fault scenarios, rounds, and injection positions to assess the severity of the fault. In addition, the study reviews DFA countermeasures that highlight fault detection methods, error detection levels, protection positions, and associated design overheads such as area, frequency, and throughput penalties, with special consideration for resource-constrained IoT devices. This study identifies critical gaps in lightweight AES and security challenges while discussing countermeasures that balance security with design efficiency. Finally, this study provides valuable insights for finding research directions to strengthen the robustness of AES in lightweight IoT environments. Ieee 2025 Article PeerReviewed text en http://eprints.uthm.edu.my/12725/1/J19680_2c9a65da49f0b671cac5ed1f4c2c6bc1.pdf Ahmed, Salman and Ahmad, Nabihah and Ali Shah, Nasir and Mustafa Abro, Ghulam E. and Wijayanto, Ardhi and Hirsi, Abdinasir (2025) Lightweight AES Design for IoT Applications: Optimizations in FPGA and ASIC With DFA Countermeasure Strategies. Digital Object Identifier, 13. pp. 1-21. https://doi.org/10.1109/ACCESS.2025.3533611
spellingShingle TK Electrical engineering. Electronics Nuclear engineering
Ahmed, Salman
Ahmad, Nabihah
Ali Shah, Nasir
Mustafa Abro, Ghulam E.
Wijayanto, Ardhi
Hirsi, Abdinasir
Lightweight AES Design for IoT Applications: Optimizations in FPGA and ASIC With DFA Countermeasure Strategies
title Lightweight AES Design for IoT Applications: Optimizations in FPGA and ASIC With DFA Countermeasure Strategies
title_full Lightweight AES Design for IoT Applications: Optimizations in FPGA and ASIC With DFA Countermeasure Strategies
title_fullStr Lightweight AES Design for IoT Applications: Optimizations in FPGA and ASIC With DFA Countermeasure Strategies
title_full_unstemmed Lightweight AES Design for IoT Applications: Optimizations in FPGA and ASIC With DFA Countermeasure Strategies
title_short Lightweight AES Design for IoT Applications: Optimizations in FPGA and ASIC With DFA Countermeasure Strategies
title_sort lightweight aes design for iot applications: optimizations in fpga and asic with dfa countermeasure strategies
topic TK Electrical engineering. Electronics Nuclear engineering
url http://eprints.uthm.edu.my/12725/1/J19680_2c9a65da49f0b671cac5ed1f4c2c6bc1.pdf
http://eprints.uthm.edu.my/12725/
https://doi.org/10.1109/ACCESS.2025.3533611
url_provider http://eprints.uthm.edu.my/