Thin film sputter-deposition of AlN crystals in oxygenated chamber: a pilot study

Aluminium nitride (AIN)is a promising thin film electrical insulation material layer in electronic devices. The magnetron sputtering method is usually employed to sputter-deposit AlN thin film on silicon (Si)substrate using a pure aluminium (Al) metallic target in a low base pressure vacuum conditio...

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Main Authors: Abd Samad, Muhammad Izzuddin, Badrudin, Syazwani Izrah, Mansor, Marwan, Nayan, Nafarizal, Abu Bakar, Ahmad Shuhaimi, Yusop, Mohd Zamri, Latif, Rhonira
Format: Article
Language:en
Published: Iop 2025
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Online Access:http://eprints.uthm.edu.my/12668/1/J19336_a2b3a08345b5ad1b15c1364d6a67e68e.pdf
http://eprints.uthm.edu.my/12668/
https://doi.org/10.1088/2053-1591/ad9b70
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author Abd Samad, Muhammad Izzuddin
Badrudin, Syazwani Izrah
Mansor, Marwan
Nayan, Nafarizal
Abu Bakar, Ahmad Shuhaimi
Yusop, Mohd Zamri
Latif, Rhonira
author_facet Abd Samad, Muhammad Izzuddin
Badrudin, Syazwani Izrah
Mansor, Marwan
Nayan, Nafarizal
Abu Bakar, Ahmad Shuhaimi
Yusop, Mohd Zamri
Latif, Rhonira
author_sort Abd Samad, Muhammad Izzuddin
building UTHM Library
collection Institutional Repository
content_provider Universiti Tun Hussein Onn Malaysia
content_source UTHM Institutional Repository
continent Asia
country Malaysia
description Aluminium nitride (AIN)is a promising thin film electrical insulation material layer in electronic devices. The magnetron sputtering method is usually employed to sputter-deposit AlN thin film on silicon (Si)substrate using a pure aluminium (Al) metallic target in a low base pressure vacuum condition. In many cases, the thin film deposition of high quality AlN crystals requires the application of heat and bias to the substrate, highly pure nitrogen reactant gas, argon sputtering gas and Al target, low sputtering pressure, high sputtering power, post-deposition AlN annealing, ultra-low base pressure of the sputtering chamber and a distinctive crystal orientation of the nucleation layer or substrate underneath. In our work, the utilisation of AlN ceramic target instead of pure Al metallic target has allegedly facilitated the growth of AlN crystals without the need to conform to these requirements. Non-amorphous AlN〈100〉 and AlN〈002〉thin film crystals have been successfully sputtered from AlN ceramic target on Si〈100〉substrate in a relatively high sputtering chamberbase pressure and at a moderate 200 W - 250 W of sputtering power. Additionally, 250 W of sputtering power has been observed to assist in the growth of AlN〈002〉 crystals. The presence of AlN〈002〉 may have reduced the leakage/tunnel current density in AlN thin film layer to 46.33 pA cm−2 and modified the small-scale surface height characteristics. A high degree of AlN〈002〉 crystallisation may suggest good electrical insulating properties in AlN thin film layer, which can be applied in electronic devices that critically require a low leakage current specification.
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spelling my.uthm.eprints-126682025-06-05T07:19:55Z http://eprints.uthm.edu.my/12668/ Thin film sputter-deposition of AlN crystals in oxygenated chamber: a pilot study Abd Samad, Muhammad Izzuddin Badrudin, Syazwani Izrah Mansor, Marwan Nayan, Nafarizal Abu Bakar, Ahmad Shuhaimi Yusop, Mohd Zamri Latif, Rhonira TA Engineering (General). Civil engineering (General) Aluminium nitride (AIN)is a promising thin film electrical insulation material layer in electronic devices. The magnetron sputtering method is usually employed to sputter-deposit AlN thin film on silicon (Si)substrate using a pure aluminium (Al) metallic target in a low base pressure vacuum condition. In many cases, the thin film deposition of high quality AlN crystals requires the application of heat and bias to the substrate, highly pure nitrogen reactant gas, argon sputtering gas and Al target, low sputtering pressure, high sputtering power, post-deposition AlN annealing, ultra-low base pressure of the sputtering chamber and a distinctive crystal orientation of the nucleation layer or substrate underneath. In our work, the utilisation of AlN ceramic target instead of pure Al metallic target has allegedly facilitated the growth of AlN crystals without the need to conform to these requirements. Non-amorphous AlN〈100〉 and AlN〈002〉thin film crystals have been successfully sputtered from AlN ceramic target on Si〈100〉substrate in a relatively high sputtering chamberbase pressure and at a moderate 200 W - 250 W of sputtering power. Additionally, 250 W of sputtering power has been observed to assist in the growth of AlN〈002〉 crystals. The presence of AlN〈002〉 may have reduced the leakage/tunnel current density in AlN thin film layer to 46.33 pA cm−2 and modified the small-scale surface height characteristics. A high degree of AlN〈002〉 crystallisation may suggest good electrical insulating properties in AlN thin film layer, which can be applied in electronic devices that critically require a low leakage current specification. Iop 2025 Article PeerReviewed text en http://eprints.uthm.edu.my/12668/1/J19336_a2b3a08345b5ad1b15c1364d6a67e68e.pdf Abd Samad, Muhammad Izzuddin and Badrudin, Syazwani Izrah and Mansor, Marwan and Nayan, Nafarizal and Abu Bakar, Ahmad Shuhaimi and Yusop, Mohd Zamri and Latif, Rhonira (2025) Thin film sputter-deposition of AlN crystals in oxygenated chamber: a pilot study. Materials Research Express, 12. pp. 1-8. https://doi.org/10.1088/2053-1591/ad9b70
spellingShingle TA Engineering (General). Civil engineering (General)
Abd Samad, Muhammad Izzuddin
Badrudin, Syazwani Izrah
Mansor, Marwan
Nayan, Nafarizal
Abu Bakar, Ahmad Shuhaimi
Yusop, Mohd Zamri
Latif, Rhonira
Thin film sputter-deposition of AlN crystals in oxygenated chamber: a pilot study
title Thin film sputter-deposition of AlN crystals in oxygenated chamber: a pilot study
title_full Thin film sputter-deposition of AlN crystals in oxygenated chamber: a pilot study
title_fullStr Thin film sputter-deposition of AlN crystals in oxygenated chamber: a pilot study
title_full_unstemmed Thin film sputter-deposition of AlN crystals in oxygenated chamber: a pilot study
title_short Thin film sputter-deposition of AlN crystals in oxygenated chamber: a pilot study
title_sort thin film sputter-deposition of aln crystals in oxygenated chamber: a pilot study
topic TA Engineering (General). Civil engineering (General)
url http://eprints.uthm.edu.my/12668/1/J19336_a2b3a08345b5ad1b15c1364d6a67e68e.pdf
http://eprints.uthm.edu.my/12668/
https://doi.org/10.1088/2053-1591/ad9b70
url_provider http://eprints.uthm.edu.my/