Multiple Polynomial Regression Model for Predicting Surface Roughness of Titanium Alloy in Electrical Discharge Machining

This study investigated the experimental work of titanium alloy in the die-sinking electrical discharge (EDM) machining process to enhance surface integrity (surface roughness) by applying regression-based modeling. Furthermore, a multiple polynomial regression (MPR) model was developed to predict...

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Main Authors: Zaina, Nurezayana, Mohd Zain, Azlan, A. Aziz, Mohamad Firdaus, A. Mostafa, Salama, Mat Deris, Ashanira, Abd Warif, Nor, S. Shahrom, Muhammad Ammar
Format: Article
Language:en
Published: aspg 2024
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Online Access:http://eprints.uthm.edu.my/12557/1/J18079_1529767575b513c8f8890c870bc26797.pdf
http://eprints.uthm.edu.my/12557/
https://doi.org/10.54216/FPA.150215
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author Zaina, Nurezayana
Mohd Zain, Azlan
A. Aziz, Mohamad Firdaus
A. Mostafa, Salama
Mat Deris, Ashanira
Abd Warif, Nor
S. Shahrom, Muhammad Ammar
author_facet Zaina, Nurezayana
Mohd Zain, Azlan
A. Aziz, Mohamad Firdaus
A. Mostafa, Salama
Mat Deris, Ashanira
Abd Warif, Nor
S. Shahrom, Muhammad Ammar
author_sort Zaina, Nurezayana
building UTHM Library
collection Institutional Repository
content_provider Universiti Tun Hussein Onn Malaysia
content_source UTHM Institutional Repository
continent Asia
country Malaysia
description This study investigated the experimental work of titanium alloy in the die-sinking electrical discharge (EDM) machining process to enhance surface integrity (surface roughness) by applying regression-based modeling. Furthermore, a multiple polynomial regression (MPR) model was developed to predict surface roughness responses under optimized conditions. The effects of EDM parameters, such as pulse-on time (ON), pulse-off time (OFF), peak current (IP), and servo voltage (SV), on surface roughness were studied. The experiment was conducted using a two-level full factorial design with four center points. Roughness was measured using a surface roughness tester (Formtracer SJ-301). The significant cutting parameters for surface roughness were determined using analysis of variance (ANOVA). The results showed that increasing the servo voltage significantly reduced the surface roughness by 46.48%. The developed model also predicted surface roughness values lower than those observed in the experimental data, with an R2 value of 0.608.
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spelling my.uthm.eprints-125572025-03-19T00:23:56Z http://eprints.uthm.edu.my/12557/ Multiple Polynomial Regression Model for Predicting Surface Roughness of Titanium Alloy in Electrical Discharge Machining Zaina, Nurezayana Mohd Zain, Azlan A. Aziz, Mohamad Firdaus A. Mostafa, Salama Mat Deris, Ashanira Abd Warif, Nor S. Shahrom, Muhammad Ammar TJ Mechanical engineering and machinery This study investigated the experimental work of titanium alloy in the die-sinking electrical discharge (EDM) machining process to enhance surface integrity (surface roughness) by applying regression-based modeling. Furthermore, a multiple polynomial regression (MPR) model was developed to predict surface roughness responses under optimized conditions. The effects of EDM parameters, such as pulse-on time (ON), pulse-off time (OFF), peak current (IP), and servo voltage (SV), on surface roughness were studied. The experiment was conducted using a two-level full factorial design with four center points. Roughness was measured using a surface roughness tester (Formtracer SJ-301). The significant cutting parameters for surface roughness were determined using analysis of variance (ANOVA). The results showed that increasing the servo voltage significantly reduced the surface roughness by 46.48%. The developed model also predicted surface roughness values lower than those observed in the experimental data, with an R2 value of 0.608. aspg 2024 Article PeerReviewed text en http://eprints.uthm.edu.my/12557/1/J18079_1529767575b513c8f8890c870bc26797.pdf Zaina, Nurezayana and Mohd Zain, Azlan and A. Aziz, Mohamad Firdaus and A. Mostafa, Salama and Mat Deris, Ashanira and Abd Warif, Nor and S. Shahrom, Muhammad Ammar (2024) Multiple Polynomial Regression Model for Predicting Surface Roughness of Titanium Alloy in Electrical Discharge Machining. Fusion: Practice and Applications, 15 (2). pp. 165-172. https://doi.org/10.54216/FPA.150215
spellingShingle TJ Mechanical engineering and machinery
Zaina, Nurezayana
Mohd Zain, Azlan
A. Aziz, Mohamad Firdaus
A. Mostafa, Salama
Mat Deris, Ashanira
Abd Warif, Nor
S. Shahrom, Muhammad Ammar
Multiple Polynomial Regression Model for Predicting Surface Roughness of Titanium Alloy in Electrical Discharge Machining
title Multiple Polynomial Regression Model for Predicting Surface Roughness of Titanium Alloy in Electrical Discharge Machining
title_full Multiple Polynomial Regression Model for Predicting Surface Roughness of Titanium Alloy in Electrical Discharge Machining
title_fullStr Multiple Polynomial Regression Model for Predicting Surface Roughness of Titanium Alloy in Electrical Discharge Machining
title_full_unstemmed Multiple Polynomial Regression Model for Predicting Surface Roughness of Titanium Alloy in Electrical Discharge Machining
title_short Multiple Polynomial Regression Model for Predicting Surface Roughness of Titanium Alloy in Electrical Discharge Machining
title_sort multiple polynomial regression model for predicting surface roughness of titanium alloy in electrical discharge machining
topic TJ Mechanical engineering and machinery
url http://eprints.uthm.edu.my/12557/1/J18079_1529767575b513c8f8890c870bc26797.pdf
http://eprints.uthm.edu.my/12557/
https://doi.org/10.54216/FPA.150215
url_provider http://eprints.uthm.edu.my/