Comparison between Taguchi Method and Response Surface Methodology (RSM) In Optimizing Machining Condition

The application of Taguchi method and RSM to optimize the milling parameters when machining Aluminum silicon alloy (AlSic) matrix composite reinforced with aluminum nitride (AlN) with three types of carbide inserts is presented. Experiments were conducted at various cutting speeds, feed rates, and...

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Main Author: Kasim, Mohd Shahir
Format: Conference or Workshop Item
Language:en
en
Published: 2013
Subjects:
Online Access:http://eprints.utem.edu.my/id/eprint/7716/1/ICRQE_2013.pdf
http://eprints.utem.edu.my/id/eprint/7716/2/front_page.pdf
http://eprints.utem.edu.my/id/eprint/7716/
http://www.razakschool.utm.my/batc_/index.php/icrqe.html
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author Kasim, Mohd Shahir
author_facet Kasim, Mohd Shahir
author_sort Kasim, Mohd Shahir
building UTEM Library
collection Institutional Repository
content_provider Universiti Teknikal Malaysia Melaka
content_source UTEM Institutional Repository
continent Asia
country Malaysia
description The application of Taguchi method and RSM to optimize the milling parameters when machining Aluminum silicon alloy (AlSic) matrix composite reinforced with aluminum nitride (AlN) with three types of carbide inserts is presented. Experiments were conducted at various cutting speeds, feed rates, and depth of cut according to Taguchi method using a standard orthogonal array L9 (34) and RSM historical data. The effects of cutting speeds, feed rates, depth of cut and types of tool on the surface roughness in milling operation were evaluated using Taguchi optimization methodology by utilizing the signal-to-noise (S/N) ratio and RSM optimization. Surface finish produced is very important in determining the quality of the machined part is within the specification and permissible tolerance limit. The analysis of results using S/N ratio concludes that the combination of low feed rate, low depth of cut, medium cutting speed and uncoated tool give a remarkable surface finish. Desirability criterion in RSM shows the optimum condition is at combination of high feed rate, high depth of cut, medium cutting speed and uncoated tool. In this case, the optimum condition obtained using Taguchi method is more accurate than RSM. Therefore it can be concluded that Taguchi method requires less number of experiment than RSM to determine an accurate optimum machining condition.
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id my.utem.eprints-7716
institution Universiti Teknikal Malaysia Melaka
language en
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publishDate 2013
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spelling my.utem.eprints-77162015-05-28T03:51:26Z http://eprints.utem.edu.my/id/eprint/7716/ Comparison between Taguchi Method and Response Surface Methodology (RSM) In Optimizing Machining Condition Kasim, Mohd Shahir TS Manufactures The application of Taguchi method and RSM to optimize the milling parameters when machining Aluminum silicon alloy (AlSic) matrix composite reinforced with aluminum nitride (AlN) with three types of carbide inserts is presented. Experiments were conducted at various cutting speeds, feed rates, and depth of cut according to Taguchi method using a standard orthogonal array L9 (34) and RSM historical data. The effects of cutting speeds, feed rates, depth of cut and types of tool on the surface roughness in milling operation were evaluated using Taguchi optimization methodology by utilizing the signal-to-noise (S/N) ratio and RSM optimization. Surface finish produced is very important in determining the quality of the machined part is within the specification and permissible tolerance limit. The analysis of results using S/N ratio concludes that the combination of low feed rate, low depth of cut, medium cutting speed and uncoated tool give a remarkable surface finish. Desirability criterion in RSM shows the optimum condition is at combination of high feed rate, high depth of cut, medium cutting speed and uncoated tool. In this case, the optimum condition obtained using Taguchi method is more accurate than RSM. Therefore it can be concluded that Taguchi method requires less number of experiment than RSM to determine an accurate optimum machining condition. 2013-04-24 Conference or Workshop Item PeerReviewed application/pdf en http://eprints.utem.edu.my/id/eprint/7716/1/ICRQE_2013.pdf application/pdf en http://eprints.utem.edu.my/id/eprint/7716/2/front_page.pdf Kasim, Mohd Shahir (2013) Comparison between Taguchi Method and Response Surface Methodology (RSM) In Optimizing Machining Condition. In: UNSPECIFIED. http://www.razakschool.utm.my/batc_/index.php/icrqe.html
spellingShingle TS Manufactures
Kasim, Mohd Shahir
Comparison between Taguchi Method and Response Surface Methodology (RSM) In Optimizing Machining Condition
title Comparison between Taguchi Method and Response Surface Methodology (RSM) In Optimizing Machining Condition
title_full Comparison between Taguchi Method and Response Surface Methodology (RSM) In Optimizing Machining Condition
title_fullStr Comparison between Taguchi Method and Response Surface Methodology (RSM) In Optimizing Machining Condition
title_full_unstemmed Comparison between Taguchi Method and Response Surface Methodology (RSM) In Optimizing Machining Condition
title_short Comparison between Taguchi Method and Response Surface Methodology (RSM) In Optimizing Machining Condition
title_sort comparison between taguchi method and response surface methodology (rsm) in optimizing machining condition
topic TS Manufactures
url http://eprints.utem.edu.my/id/eprint/7716/1/ICRQE_2013.pdf
http://eprints.utem.edu.my/id/eprint/7716/2/front_page.pdf
http://eprints.utem.edu.my/id/eprint/7716/
http://www.razakschool.utm.my/batc_/index.php/icrqe.html
url_provider http://eprints.utem.edu.my/