Optimization of process parameters with the Taguchi Method for best build time and surface quality

Taguchi Method is a valuable tool that has been introduced to optimize the quality of products or processes. It effectively identifies the optimal combination with a minimal number of experiments. In the case of parts printed with Fused Deposition Modeling printers, the outcomes vary depending on ch...

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Main Authors: Maidin, Shajahan, Rajendran, Thavinnesh Kumar, Sharum, Mohamad Afiq
Format: Article
Language:en
Published: Penerbit Universiti Kebangsaan Malaysia 2025
Online Access:http://eprints.utem.edu.my/id/eprint/29569/2/00752041120251050542412.pdf
http://eprints.utem.edu.my/id/eprint/29569/
https://www.ukm.my/jkukm/wp-content/uploads/2025/3707/01.pdf
https://dx.doi.org/10.17576/jkukm-2025-37(7)-01
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author Maidin, Shajahan
Rajendran, Thavinnesh Kumar
Sharum, Mohamad Afiq
author_facet Maidin, Shajahan
Rajendran, Thavinnesh Kumar
Sharum, Mohamad Afiq
author_sort Maidin, Shajahan
building UTEM Library
collection Institutional Repository
content_provider Universiti Teknikal Malaysia Melaka
content_source UTEM Institutional Repository
continent Asia
country Malaysia
description Taguchi Method is a valuable tool that has been introduced to optimize the quality of products or processes. It effectively identifies the optimal combination with a minimal number of experiments. In the case of parts printed with Fused Deposition Modeling printers, the outcomes vary depending on changes in the printer process parameters, such as build orientation, layer thickness, and raster angles. This study focused on samples produced using Stratasys FDM 400 FDM 3D printer, evaluating their build time and surface roughness performance. To achieve optimal performance, the Taguchi Method was applied. For this project, an L9 (33) orthogonal array was employed, involving 9 sample pieces printed with ABS-M30i material to assess three parameters, namely build orientation, layer thickness, and raster angles, each at three different levels. The samples (mounting bracket) were designed with SolidWorks. They were then evaluated for build time and tested for surface roughness using the Mitutoyo Surftest SJ 301. The resulting data was analyzed, revealing that the samples with an XY orientation, a layer thickness of 0.33 mm, and a raster angle of 90° achieved the shortest build time. Conversely, the samples with an XY orientation, a layer thickness of 0.18 mm, and a raster angle of 30° demonstrated the lowest average surface roughness (Ra value). These findings indicate that the properties of samples produced with the Stratasys FDM 400 MC printer vary depending on the combination of process parameters.
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institution Universiti Teknikal Malaysia Melaka
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spelling my.utem.eprints-295692026-02-23T04:49:06Z http://eprints.utem.edu.my/id/eprint/29569/ Optimization of process parameters with the Taguchi Method for best build time and surface quality Maidin, Shajahan Rajendran, Thavinnesh Kumar Sharum, Mohamad Afiq Taguchi Method is a valuable tool that has been introduced to optimize the quality of products or processes. It effectively identifies the optimal combination with a minimal number of experiments. In the case of parts printed with Fused Deposition Modeling printers, the outcomes vary depending on changes in the printer process parameters, such as build orientation, layer thickness, and raster angles. This study focused on samples produced using Stratasys FDM 400 FDM 3D printer, evaluating their build time and surface roughness performance. To achieve optimal performance, the Taguchi Method was applied. For this project, an L9 (33) orthogonal array was employed, involving 9 sample pieces printed with ABS-M30i material to assess three parameters, namely build orientation, layer thickness, and raster angles, each at three different levels. The samples (mounting bracket) were designed with SolidWorks. They were then evaluated for build time and tested for surface roughness using the Mitutoyo Surftest SJ 301. The resulting data was analyzed, revealing that the samples with an XY orientation, a layer thickness of 0.33 mm, and a raster angle of 90° achieved the shortest build time. Conversely, the samples with an XY orientation, a layer thickness of 0.18 mm, and a raster angle of 30° demonstrated the lowest average surface roughness (Ra value). These findings indicate that the properties of samples produced with the Stratasys FDM 400 MC printer vary depending on the combination of process parameters. Penerbit Universiti Kebangsaan Malaysia 2025 Article PeerReviewed text en http://eprints.utem.edu.my/id/eprint/29569/2/00752041120251050542412.pdf Maidin, Shajahan and Rajendran, Thavinnesh Kumar and Sharum, Mohamad Afiq (2025) Optimization of process parameters with the Taguchi Method for best build time and surface quality. Jurnal Kejuruteraan, 37 (7). pp. 3075-3087. ISSN 0128-0198 https://www.ukm.my/jkukm/wp-content/uploads/2025/3707/01.pdf https://dx.doi.org/10.17576/jkukm-2025-37(7)-01
spellingShingle Maidin, Shajahan
Rajendran, Thavinnesh Kumar
Sharum, Mohamad Afiq
Optimization of process parameters with the Taguchi Method for best build time and surface quality
title Optimization of process parameters with the Taguchi Method for best build time and surface quality
title_full Optimization of process parameters with the Taguchi Method for best build time and surface quality
title_fullStr Optimization of process parameters with the Taguchi Method for best build time and surface quality
title_full_unstemmed Optimization of process parameters with the Taguchi Method for best build time and surface quality
title_short Optimization of process parameters with the Taguchi Method for best build time and surface quality
title_sort optimization of process parameters with the taguchi method for best build time and surface quality
url http://eprints.utem.edu.my/id/eprint/29569/2/00752041120251050542412.pdf
http://eprints.utem.edu.my/id/eprint/29569/
https://www.ukm.my/jkukm/wp-content/uploads/2025/3707/01.pdf
https://dx.doi.org/10.17576/jkukm-2025-37(7)-01
url_provider http://eprints.utem.edu.my/