A New Cell Formation Method Considering Operation Sequences And Production Volumes

In today’s market, customers are demanding more customized products. Hence, manufacturing companies are forced to produce a variety of products with various options and features in small batches. Under such circumstance, frequent changes take places in product design, product mix, product volume and...

Full description

Saved in:
Bibliographic Details
Main Author: Abedini, Panteha
Format: Thesis
Language:en
Published: 2013
Subjects:
Online Access:http://eprints.usm.my/43914/1/Panteha%20Abedini24.pdf
http://eprints.usm.my/43914/
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1834502937477382144
author Abedini, Panteha
author_facet Abedini, Panteha
author_sort Abedini, Panteha
building Hamzah Sendut Library
collection Institutional Repository
content_provider Universiti Sains Malaysia
content_source USM Institutional Repository
continent Asia
country Malaysia
description In today’s market, customers are demanding more customized products. Hence, manufacturing companies are forced to produce a variety of products with various options and features in small batches. Under such circumstance, frequent changes take places in product design, product mix, product volume and production process affecting the manufacturing layout. To fulfill these requirements and respond to the changes, companies need to adopt appropriate shop floor layout to improve their operations in terms of higher productivity, better quality and customer responsiveness. Cellular layout is an alternative layout and is suitable for manufacturing companies which are characterized by low volume and high product variety. Cellular layout is composed of cells that ideally act as independent entities. Also, each cell is composed of a group of machines that can process a family of parts. Identification of machines and parts in each cell, known as cell formation, is the core and critical step component of cellular layout. This research, presents an algorithm for cell formation to minimize intercellular movements. The algorithm considers two production factors, operation sequences and production volumes of each part as well as the number of cells can be identified in advance. The graph theory was employed to develop the algorithm. It consists of four stages that the first one shows the sequences of machines that are used by each part in a graph. The second stage calculate the relationships between machines based on the production volume of each part (calculate the weight of each edge of the graph).
format Thesis
id my.usm.eprints.43914
institution Universiti Sains Malaysia
language en
publishDate 2013
record_format eprints
spelling my.usm.eprints.43914 http://eprints.usm.my/43914/ A New Cell Formation Method Considering Operation Sequences And Production Volumes Abedini, Panteha TJ1-1570 Mechanical engineering and machinery In today’s market, customers are demanding more customized products. Hence, manufacturing companies are forced to produce a variety of products with various options and features in small batches. Under such circumstance, frequent changes take places in product design, product mix, product volume and production process affecting the manufacturing layout. To fulfill these requirements and respond to the changes, companies need to adopt appropriate shop floor layout to improve their operations in terms of higher productivity, better quality and customer responsiveness. Cellular layout is an alternative layout and is suitable for manufacturing companies which are characterized by low volume and high product variety. Cellular layout is composed of cells that ideally act as independent entities. Also, each cell is composed of a group of machines that can process a family of parts. Identification of machines and parts in each cell, known as cell formation, is the core and critical step component of cellular layout. This research, presents an algorithm for cell formation to minimize intercellular movements. The algorithm considers two production factors, operation sequences and production volumes of each part as well as the number of cells can be identified in advance. The graph theory was employed to develop the algorithm. It consists of four stages that the first one shows the sequences of machines that are used by each part in a graph. The second stage calculate the relationships between machines based on the production volume of each part (calculate the weight of each edge of the graph). 2013-02 Thesis NonPeerReviewed application/pdf en http://eprints.usm.my/43914/1/Panteha%20Abedini24.pdf Abedini, Panteha (2013) A New Cell Formation Method Considering Operation Sequences And Production Volumes. Masters thesis, Universiti Sains Malaysia.
spellingShingle TJ1-1570 Mechanical engineering and machinery
Abedini, Panteha
A New Cell Formation Method Considering Operation Sequences And Production Volumes
title A New Cell Formation Method Considering Operation Sequences And Production Volumes
title_full A New Cell Formation Method Considering Operation Sequences And Production Volumes
title_fullStr A New Cell Formation Method Considering Operation Sequences And Production Volumes
title_full_unstemmed A New Cell Formation Method Considering Operation Sequences And Production Volumes
title_short A New Cell Formation Method Considering Operation Sequences And Production Volumes
title_sort new cell formation method considering operation sequences and production volumes
topic TJ1-1570 Mechanical engineering and machinery
url http://eprints.usm.my/43914/1/Panteha%20Abedini24.pdf
http://eprints.usm.my/43914/
url_provider http://eprints.usm.my/