Role of annealing duration on grain distribution and fracture mechanisms in Zn–Mn alloy

The transition of inherently brittle materials to a ductile-plastic state is a persistent challenge in HCP alloy design. This work demonstrates a tailored thermomechanical processing route that successfully achieves this transition in a Zn-Mn alloy. An optimal schedule comprising 3 h homogenisation...

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Main Authors: Chan, Kar Fei, Ng, Cong Li, Nazrim, Batrisyia Balqis Hasrul, Yaakob, Yazid, Miyazaki, Hidetoshi, Tanemura, Masaki, Kim, Dae Woong, Hong, Seong Gu, Mohd Yusop, Mohd Zamri
Format: Article
Language:en
Published: Elsevier 2026
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Online Access:http://psasir.upm.edu.my/id/eprint/123700/1/123700.pdf
http://psasir.upm.edu.my/id/eprint/123700/
https://www.sciencedirect.com/science/article/pii/S0925838826010303
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author Chan, Kar Fei
Ng, Cong Li
Nazrim, Batrisyia Balqis Hasrul
Yaakob, Yazid
Miyazaki, Hidetoshi
Tanemura, Masaki
Kim, Dae Woong
Hong, Seong Gu
Mohd Yusop, Mohd Zamri
author_facet Chan, Kar Fei
Ng, Cong Li
Nazrim, Batrisyia Balqis Hasrul
Yaakob, Yazid
Miyazaki, Hidetoshi
Tanemura, Masaki
Kim, Dae Woong
Hong, Seong Gu
Mohd Yusop, Mohd Zamri
author_sort Chan, Kar Fei
building UPM Library
collection Institutional Repository
content_provider Universiti Putra Malaysia
content_source UPM Institutional Repository
continent Asia
country Malaysia
description The transition of inherently brittle materials to a ductile-plastic state is a persistent challenge in HCP alloy design. This work demonstrates a tailored thermomechanical processing route that successfully achieves this transition in a Zn-Mn alloy. An optimal schedule comprising 3 h homogenisation at 390 °C followed by 3 h annealing at 400 °C for a Zn-2.4Mn alloy produces a refined microstructure, a reducing grain size from 263.3 μm in the as-cast alloy to 45.0 μm in the annealed alloys. X-ray diffraction analysis confirms a 2.09 % lattice volume expansion and a 23 % reduction in dislocation density, indicative of a dominant recovery process counterbalanced by solute-induced strain. This ‘constrained recovery’ state yields a superior strength–ductility synergy: the bulk tensile modulus increases to 46.9 GPa, while nanoindentation hardness reduces to 1.06 MPa. The balance between discontinuous dynamic recrystallisation (DDRX), solid-solution strengthening, and controlled intermetallic formation is shown to govern the final mechanical properties. The established processing window provides a validated pathway for manufacturing components requiring damage tolerance, with direct applicability in precision-cast structural and bioresorbable systems.
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spelling my.upm.eprints-1237002026-04-13T01:37:17Z http://psasir.upm.edu.my/id/eprint/123700/ Role of annealing duration on grain distribution and fracture mechanisms in Zn–Mn alloy Chan, Kar Fei Ng, Cong Li Nazrim, Batrisyia Balqis Hasrul Yaakob, Yazid Miyazaki, Hidetoshi Tanemura, Masaki Kim, Dae Woong Hong, Seong Gu Mohd Yusop, Mohd Zamri The transition of inherently brittle materials to a ductile-plastic state is a persistent challenge in HCP alloy design. This work demonstrates a tailored thermomechanical processing route that successfully achieves this transition in a Zn-Mn alloy. An optimal schedule comprising 3 h homogenisation at 390 °C followed by 3 h annealing at 400 °C for a Zn-2.4Mn alloy produces a refined microstructure, a reducing grain size from 263.3 μm in the as-cast alloy to 45.0 μm in the annealed alloys. X-ray diffraction analysis confirms a 2.09 % lattice volume expansion and a 23 % reduction in dislocation density, indicative of a dominant recovery process counterbalanced by solute-induced strain. This ‘constrained recovery’ state yields a superior strength–ductility synergy: the bulk tensile modulus increases to 46.9 GPa, while nanoindentation hardness reduces to 1.06 MPa. The balance between discontinuous dynamic recrystallisation (DDRX), solid-solution strengthening, and controlled intermetallic formation is shown to govern the final mechanical properties. The established processing window provides a validated pathway for manufacturing components requiring damage tolerance, with direct applicability in precision-cast structural and bioresorbable systems. Elsevier 2026-02-20 Article PeerReviewed text en http://psasir.upm.edu.my/id/eprint/123700/1/123700.pdf Chan, Kar Fei and Ng, Cong Li and Nazrim, Batrisyia Balqis Hasrul and Yaakob, Yazid and Miyazaki, Hidetoshi and Tanemura, Masaki and Kim, Dae Woong and Hong, Seong Gu and Mohd Yusop, Mohd Zamri (2026) Role of annealing duration on grain distribution and fracture mechanisms in Zn–Mn alloy. Journal of Alloys and Compounds, 1058. art. no. 186962. pp. 1-13. ISSN 0925-8388; eISSN: 0925-8388 https://www.sciencedirect.com/science/article/pii/S0925838826010303 Mechanics of Materials Mechanical Engineering Metals and Alloys 10.1016/j.jallcom.2026.186962
spellingShingle Mechanics of Materials
Mechanical Engineering
Metals and Alloys
Chan, Kar Fei
Ng, Cong Li
Nazrim, Batrisyia Balqis Hasrul
Yaakob, Yazid
Miyazaki, Hidetoshi
Tanemura, Masaki
Kim, Dae Woong
Hong, Seong Gu
Mohd Yusop, Mohd Zamri
Role of annealing duration on grain distribution and fracture mechanisms in Zn–Mn alloy
title Role of annealing duration on grain distribution and fracture mechanisms in Zn–Mn alloy
title_full Role of annealing duration on grain distribution and fracture mechanisms in Zn–Mn alloy
title_fullStr Role of annealing duration on grain distribution and fracture mechanisms in Zn–Mn alloy
title_full_unstemmed Role of annealing duration on grain distribution and fracture mechanisms in Zn–Mn alloy
title_short Role of annealing duration on grain distribution and fracture mechanisms in Zn–Mn alloy
title_sort role of annealing duration on grain distribution and fracture mechanisms in zn–mn alloy
topic Mechanics of Materials
Mechanical Engineering
Metals and Alloys
url http://psasir.upm.edu.my/id/eprint/123700/1/123700.pdf
http://psasir.upm.edu.my/id/eprint/123700/
https://www.sciencedirect.com/science/article/pii/S0925838826010303
url_provider http://psasir.upm.edu.my/