Fabrication of a flexible inner prosthetic socket via the FGM technique

Purpose: The purpose of this study was to fabricate a flexible inner socket with enhanced stiffness and hardness distribution by using the functional gradient method (FGM). The FGM technique can improve the comfort and flexibility of amputees through the use of a socket that is built via the direct...

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Main Authors: Al-Araji I.Z.H., Satgunam M.A.P., Abd Manap A.N.B., Resan K.K., Muhammad A.K.
Other Authors: 59199755300
Format: Article
Published: Emerald Publishing 2025
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author Al-Araji I.Z.H.
Satgunam M.A.P.
Abd Manap A.N.B.
Resan K.K.
Muhammad A.K.
author2 59199755300
author_facet 59199755300
Al-Araji I.Z.H.
Satgunam M.A.P.
Abd Manap A.N.B.
Resan K.K.
Muhammad A.K.
author_sort Al-Araji I.Z.H.
building UNITEN Library
collection Institutional Repository
content_provider Universiti Tenaga Nasional
content_source UNITEN Institutional Repository
continent Asia
country Malaysia
description Purpose: The purpose of this study was to fabricate a flexible inner socket with enhanced stiffness and hardness distribution by using the functional gradient method (FGM). The FGM technique can improve the comfort and flexibility of amputees through the use of a socket that is built via the direct method. Design/methodology/approach: Six flexible inner socket samples were fabricated with varying weight fractions of rice husk ash-to-silicone rubber. The tensile strength and hardness of each sample were assessed. Then, numerical analyses were conducted using SOLIDWORKS software to evaluate the pressure distribution on the inner and outer layers of the flexible socket. Findings: The hardness and stiffness of the fabricated flexible inner socket gradually increased with the weight ratio of rice husk ash-to-silicone rubber, so when it was in contact with the skin, it approximated the stiffness and hardness of the skin to ensure comfort, and when reaching a higher value in the socket contact layer, it prevented penetration through the flexible inner socket. In addition, the pressure distribution at the external layer of the flexible inner socket has improved. Research limitations/implications: A budget of US$500 limited the research to create a flexible inner socket that keeps the socket from penetrating the skin. Practical implications: The FGM technique created a flexible inner socket that balances hardness and stiffness to ensure comfort and prevent wounds for its users, lower limb amputees. The commercial value resides in the accessibility of a secure and comfortable flexible inner socket for amputees worldwide, enabling them to overcome the issue of excessive stiffness typically associated with sockets made using the direct method. Originality/value: This study introduces the use of FGM to fabricate a flexible inner prosthetic socket with enhanced stiffness and hardness distribution. The approach of using varying weight fractions of rice husk ash-to-silicone rubber to improve the comfort and flexibility of prosthetic sockets is a novel contribution to the field. Given the high stiffness of flexible internal sockets and their ability to maintain flexibility in the part in contact with the skin, such sockets manufactured using this method prevent pain and skin ulcers that previously occurred when sockets are manufactured via the direct method. ? 2024, Emerald Publishing Limited.
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spelling my.uniten.dspace-369192025-03-03T15:45:46Z Fabrication of a flexible inner prosthetic socket via the FGM technique Al-Araji I.Z.H. Satgunam M.A.P. Abd Manap A.N.B. Resan K.K. Muhammad A.K. 59199755300 48561725600 59379523900 55920898100 57204001809 Purpose: The purpose of this study was to fabricate a flexible inner socket with enhanced stiffness and hardness distribution by using the functional gradient method (FGM). The FGM technique can improve the comfort and flexibility of amputees through the use of a socket that is built via the direct method. Design/methodology/approach: Six flexible inner socket samples were fabricated with varying weight fractions of rice husk ash-to-silicone rubber. The tensile strength and hardness of each sample were assessed. Then, numerical analyses were conducted using SOLIDWORKS software to evaluate the pressure distribution on the inner and outer layers of the flexible socket. Findings: The hardness and stiffness of the fabricated flexible inner socket gradually increased with the weight ratio of rice husk ash-to-silicone rubber, so when it was in contact with the skin, it approximated the stiffness and hardness of the skin to ensure comfort, and when reaching a higher value in the socket contact layer, it prevented penetration through the flexible inner socket. In addition, the pressure distribution at the external layer of the flexible inner socket has improved. Research limitations/implications: A budget of US$500 limited the research to create a flexible inner socket that keeps the socket from penetrating the skin. Practical implications: The FGM technique created a flexible inner socket that balances hardness and stiffness to ensure comfort and prevent wounds for its users, lower limb amputees. The commercial value resides in the accessibility of a secure and comfortable flexible inner socket for amputees worldwide, enabling them to overcome the issue of excessive stiffness typically associated with sockets made using the direct method. Originality/value: This study introduces the use of FGM to fabricate a flexible inner prosthetic socket with enhanced stiffness and hardness distribution. The approach of using varying weight fractions of rice husk ash-to-silicone rubber to improve the comfort and flexibility of prosthetic sockets is a novel contribution to the field. Given the high stiffness of flexible internal sockets and their ability to maintain flexibility in the part in contact with the skin, such sockets manufactured using this method prevent pain and skin ulcers that previously occurred when sockets are manufactured via the direct method. ? 2024, Emerald Publishing Limited. Article in press 2025-03-03T07:45:46Z 2025-03-03T07:45:46Z 2024 Article 10.1108/PRT-06-2024-0060 2-s2.0-85207190687 https://www.scopus.com/inward/record.uri?eid=2-s2.0-85207190687&doi=10.1108%2fPRT-06-2024-0060&partnerID=40&md5=8c68cbb304cf6a662f0c3d714c7f7c18 https://irepository.uniten.edu.my/handle/123456789/36919 Emerald Publishing Scopus
spellingShingle Al-Araji I.Z.H.
Satgunam M.A.P.
Abd Manap A.N.B.
Resan K.K.
Muhammad A.K.
Fabrication of a flexible inner prosthetic socket via the FGM technique
title Fabrication of a flexible inner prosthetic socket via the FGM technique
title_full Fabrication of a flexible inner prosthetic socket via the FGM technique
title_fullStr Fabrication of a flexible inner prosthetic socket via the FGM technique
title_full_unstemmed Fabrication of a flexible inner prosthetic socket via the FGM technique
title_short Fabrication of a flexible inner prosthetic socket via the FGM technique
title_sort fabrication of a flexible inner prosthetic socket via the fgm technique
url_provider http://dspace.uniten.edu.my/