Performance optimization of asphalt pavements using binder film thickness as a criterion in innovative mix design compared to Marshall and Superpave methods

The performance of asphalt pavements is significantly influenced by the mix design and the binder film thickness (BFT) around aggregates. Adjusting the proportions of binders and aggregates modifies the properties of asphalt mixtures, with different mix designs substantially impacting these properti...

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Main Authors: Khan M.A., Khan M.S., Nasir B., Khan A., Sabri M.M.S., Ahmad M., Qamar W., Gonzalez-Lezcano R.A.
Other Authors: 59414734000
Format: Article
Published: Frontiers Media SA 2025
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author Khan M.A.
Khan M.S.
Nasir B.
Khan A.
Sabri M.M.S.
Ahmad M.
Qamar W.
Gonzalez-Lezcano R.A.
author2 59414734000
author_facet 59414734000
Khan M.A.
Khan M.S.
Nasir B.
Khan A.
Sabri M.M.S.
Ahmad M.
Qamar W.
Gonzalez-Lezcano R.A.
author_sort Khan M.A.
building UNITEN Library
collection Institutional Repository
content_provider Universiti Tenaga Nasional
content_source UNITEN Institutional Repository
continent Asia
country Malaysia
description The performance of asphalt pavements is significantly influenced by the mix design and the binder film thickness (BFT) around aggregates. Adjusting the proportions of binders and aggregates modifies the properties of asphalt mixtures, with different mix designs substantially impacting these properties. This study evaluates the influence of two traditional mix designs (i.e., Marshall and Superpave Gyratory Compacted) and one innovative mix design (the one using BFT as a criterion) on asphalt pavement performance Two methods, which are modifications of the Hveem Surface Area Factor method, were used to calculate the optimum BFT. The mix with 3.5% asphalt content (AC) was selected for the innovative mix design as it showed the optimal BFT. For the Marshall and Superpave mix designs, the optimum binder content was determined using the respective Marshall and Superpave Gyratory Compacted methods, yielding values of 4.3% and 4.4%, respectively. Samples were prepared from each type of mix design and then tested using a Universal Testing Machine (UTM) and a Double Wheel Tracker (DWT). Performance tests showed that the innovative mix design samples had superior rutting resistance under DWT, the Marshall samples had the highest Resilient Modulus (Mr) and moisture resistance, and the Superpave samples exhibited the best fatigue resistance, enduring the most cycles until failure in the Indirect Tensile Fatigue Test (ITFT). These findings underscore the importance of considering BFT as a critical mix design criterion, demonstrating its significant potential to enhance the overall performance and durability of asphalt pavements. Copyright ? 2025 Khan, Khan, Nasir, Khan, Sabri, Ahmad, Qamar and Gonzalez-Lezcano.
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spelling my.uniten.dspace-368862025-03-03T15:45:30Z Performance optimization of asphalt pavements using binder film thickness as a criterion in innovative mix design compared to Marshall and Superpave methods Khan M.A. Khan M.S. Nasir B. Khan A. Sabri M.M.S. Ahmad M. Qamar W. Gonzalez-Lezcano R.A. 59414734000 58512912900 59520742800 57688436300 57205074229 58748596500 57942731100 6506844399 Asphalt pavements Binders Fatigue testing Machine design Superpave Tensile testing Asphalt content Binder content Binder film thickness Binder films Film-thickness Marshal mix design Marshall mixes Mix designs Optimum binder content Superpave gyratory compacted mix design Aggregates The performance of asphalt pavements is significantly influenced by the mix design and the binder film thickness (BFT) around aggregates. Adjusting the proportions of binders and aggregates modifies the properties of asphalt mixtures, with different mix designs substantially impacting these properties. This study evaluates the influence of two traditional mix designs (i.e., Marshall and Superpave Gyratory Compacted) and one innovative mix design (the one using BFT as a criterion) on asphalt pavement performance Two methods, which are modifications of the Hveem Surface Area Factor method, were used to calculate the optimum BFT. The mix with 3.5% asphalt content (AC) was selected for the innovative mix design as it showed the optimal BFT. For the Marshall and Superpave mix designs, the optimum binder content was determined using the respective Marshall and Superpave Gyratory Compacted methods, yielding values of 4.3% and 4.4%, respectively. Samples were prepared from each type of mix design and then tested using a Universal Testing Machine (UTM) and a Double Wheel Tracker (DWT). Performance tests showed that the innovative mix design samples had superior rutting resistance under DWT, the Marshall samples had the highest Resilient Modulus (Mr) and moisture resistance, and the Superpave samples exhibited the best fatigue resistance, enduring the most cycles until failure in the Indirect Tensile Fatigue Test (ITFT). These findings underscore the importance of considering BFT as a critical mix design criterion, demonstrating its significant potential to enhance the overall performance and durability of asphalt pavements. Copyright ? 2025 Khan, Khan, Nasir, Khan, Sabri, Ahmad, Qamar and Gonzalez-Lezcano. Final 2025-03-03T07:45:30Z 2025-03-03T07:45:30Z 2024 Article 10.3389/fmats.2024.1488310 2-s2.0-85215506250 https://www.scopus.com/inward/record.uri?eid=2-s2.0-85215506250&doi=10.3389%2ffmats.2024.1488310&partnerID=40&md5=87fd3844cf1c86e7e4ce792b8e76bff4 https://irepository.uniten.edu.my/handle/123456789/36886 11 1488310 Frontiers Media SA Scopus
spellingShingle Asphalt pavements
Binders
Fatigue testing
Machine design
Superpave
Tensile testing
Asphalt content
Binder content
Binder film thickness
Binder films
Film-thickness
Marshal mix design
Marshall mixes
Mix designs
Optimum binder content
Superpave gyratory compacted mix design
Aggregates
Khan M.A.
Khan M.S.
Nasir B.
Khan A.
Sabri M.M.S.
Ahmad M.
Qamar W.
Gonzalez-Lezcano R.A.
Performance optimization of asphalt pavements using binder film thickness as a criterion in innovative mix design compared to Marshall and Superpave methods
title Performance optimization of asphalt pavements using binder film thickness as a criterion in innovative mix design compared to Marshall and Superpave methods
title_full Performance optimization of asphalt pavements using binder film thickness as a criterion in innovative mix design compared to Marshall and Superpave methods
title_fullStr Performance optimization of asphalt pavements using binder film thickness as a criterion in innovative mix design compared to Marshall and Superpave methods
title_full_unstemmed Performance optimization of asphalt pavements using binder film thickness as a criterion in innovative mix design compared to Marshall and Superpave methods
title_short Performance optimization of asphalt pavements using binder film thickness as a criterion in innovative mix design compared to Marshall and Superpave methods
title_sort performance optimization of asphalt pavements using binder film thickness as a criterion in innovative mix design compared to marshall and superpave methods
topic Asphalt pavements
Binders
Fatigue testing
Machine design
Superpave
Tensile testing
Asphalt content
Binder content
Binder film thickness
Binder films
Film-thickness
Marshal mix design
Marshall mixes
Mix designs
Optimum binder content
Superpave gyratory compacted mix design
Aggregates
url_provider http://dspace.uniten.edu.my/