FEM to predict the effect of feed rate on surface roughness with cutting force during face milling of titanium alloy

Finite element modeling (FEM) is considered a famous method belonging to the numerical simulation methods. First it is a dominant technique in structural mechanics. Hence, this paper is focused on the effect of feed rate (f) on surface roughness (Ra) and cutting force components (Fc,�Ft) during the...

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Main Authors: Ali M.H., Khidhir B.A., Ansari M.N.M., Mohamed B.
Other Authors: 54392506800
Format: Article
Published: Taylor and Francis Ltd. 2023
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author Ali M.H.
Khidhir B.A.
Ansari M.N.M.
Mohamed B.
author2 54392506800
author_facet 54392506800
Ali M.H.
Khidhir B.A.
Ansari M.N.M.
Mohamed B.
author_sort Ali M.H.
building UNITEN Library
collection Institutional Repository
content_provider Universiti Tenaga Nasional
content_source UNITEN Institutional Repository
continent Asia
country Malaysia
description Finite element modeling (FEM) is considered a famous method belonging to the numerical simulation methods. First it is a dominant technique in structural mechanics. Hence, this paper is focused on the effect of feed rate (f) on surface roughness (Ra) and cutting force components (Fc,�Ft) during the face-milling operation of the titanium alloy (Ti�6Al�4V). The design of experiments was used to conduct the experiments to evaluate the effect of the feed rate on the machining responses such as surface roughness and cutting force components using a face milling operation during the cutting process of the titanium alloy (Ti�6Al�4V). The tests are performed at several feed rates (f) while the axial depth of the cut and cutting speed remain constant in dry cutting conditions. The results showed that one could predict the surface roughness by measuring the feed cutting force instead of directly measuring the surface roughness experimentally through using the finite element method to build the model and to predict the surface roughness from the values of the feed cutting force. This is because a similar trend was found between the surface roughness and feed cutting force. Therefore, constructing a prediction model via finite element modeling (FEM) led to the conclusion that we can estimate feed cutting force and thus surface roughness. � 2013 Housing and Building National Research Center. Production and hosting by Elsevier B.V.
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institution Universiti Tenaga Nasional
publishDate 2023
publisher Taylor and Francis Ltd.
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spelling my.uniten.dspace-300742023-12-29T15:44:19Z FEM to predict the effect of feed rate on surface roughness with cutting force during face milling of titanium alloy Ali M.H. Khidhir B.A. Ansari M.N.M. Mohamed B. 54392506800 35801121900 55489853600 35801233900 Cutting force Face-milling Feed rate Finite element modeling (FEM) Surface roughness Titanium alloy (Ti�6Al�4V) Finite element modeling (FEM) is considered a famous method belonging to the numerical simulation methods. First it is a dominant technique in structural mechanics. Hence, this paper is focused on the effect of feed rate (f) on surface roughness (Ra) and cutting force components (Fc,�Ft) during the face-milling operation of the titanium alloy (Ti�6Al�4V). The design of experiments was used to conduct the experiments to evaluate the effect of the feed rate on the machining responses such as surface roughness and cutting force components using a face milling operation during the cutting process of the titanium alloy (Ti�6Al�4V). The tests are performed at several feed rates (f) while the axial depth of the cut and cutting speed remain constant in dry cutting conditions. The results showed that one could predict the surface roughness by measuring the feed cutting force instead of directly measuring the surface roughness experimentally through using the finite element method to build the model and to predict the surface roughness from the values of the feed cutting force. This is because a similar trend was found between the surface roughness and feed cutting force. Therefore, constructing a prediction model via finite element modeling (FEM) led to the conclusion that we can estimate feed cutting force and thus surface roughness. � 2013 Housing and Building National Research Center. Production and hosting by Elsevier B.V. Final 2023-12-29T07:44:19Z 2023-12-29T07:44:19Z 2013 Article 10.1016/j.hbrcj.2013.05.003 2-s2.0-85112547482 https://www.scopus.com/inward/record.uri?eid=2-s2.0-85112547482&doi=10.1016%2fj.hbrcj.2013.05.003&partnerID=40&md5=28ccffa0ddbee024361b492c2cf5f076 https://irepository.uniten.edu.my/handle/123456789/30074 9 3 263 269 All Open Access; Gold Open Access Taylor and Francis Ltd. Scopus
spellingShingle Cutting force
Face-milling
Feed rate
Finite element modeling (FEM)
Surface roughness
Titanium alloy (Ti�6Al�4V)
Ali M.H.
Khidhir B.A.
Ansari M.N.M.
Mohamed B.
FEM to predict the effect of feed rate on surface roughness with cutting force during face milling of titanium alloy
title FEM to predict the effect of feed rate on surface roughness with cutting force during face milling of titanium alloy
title_full FEM to predict the effect of feed rate on surface roughness with cutting force during face milling of titanium alloy
title_fullStr FEM to predict the effect of feed rate on surface roughness with cutting force during face milling of titanium alloy
title_full_unstemmed FEM to predict the effect of feed rate on surface roughness with cutting force during face milling of titanium alloy
title_short FEM to predict the effect of feed rate on surface roughness with cutting force during face milling of titanium alloy
title_sort fem to predict the effect of feed rate on surface roughness with cutting force during face milling of titanium alloy
topic Cutting force
Face-milling
Feed rate
Finite element modeling (FEM)
Surface roughness
Titanium alloy (Ti�6Al�4V)
url_provider http://dspace.uniten.edu.my/