Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool
This study is focused on categorical analysis of flank wear mechanisms in end milling of aluminum alloy AA6061 with minimum quantity lubrication condition using nanofluid. Wear mechanisms for the water-based TiO2 nanofluid with a nano-particles volume fraction of 1.5% are compared with conventional...
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American Society of Mechanical Engineers (ASME)
2015
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| Online Access: | http://umpir.ump.edu.my/id/eprint/8855/1/fkm-2015-najiha-Flank%20Wear%20Characterization.pdf http://umpir.ump.edu.my/id/eprint/8855/ http://dx.doi.org/10.1115/1.4030060 |
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| author | Najiha, M. S. M. M., Rahman A. R., Yusoff |
| author_facet | Najiha, M. S. M. M., Rahman A. R., Yusoff |
| author_sort | Najiha, M. S. |
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| content_provider | Universiti Malaysia Pahang Al-Sultan Abdullah |
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| continent | Asia |
| country | Malaysia |
| description | This study is focused on categorical analysis of flank wear mechanisms in end milling of aluminum alloy AA6061 with minimum quantity lubrication condition using nanofluid. Wear mechanisms for the water-based TiO2 nanofluid with a nano-particles volume fraction of 1.5% are compared with conventional oil-based minimum quantity lubrication (0.48 ml/min and 0.83 ml/min) using uncoated cemented carbide insert. Micro-abrasion, micro-attrition and adhesion wear leading to edge chipping are identified as the main wear mechanisms. Aluminum deposit on the tool flank surface is observed. Results show that the potentials of water-based nanofluid as a capable MQL cutting media, in terms of tool wear, replacing the conventional oil-based MQL. Especially the tool edge integrity and adhesion losses are reduced with the use of nanofluid applications. |
| format | Article |
| id | my.ump.umpir.8855 |
| institution | Universiti Malaysia Pahang |
| language | en |
| publishDate | 2015 |
| publisher | American Society of Mechanical Engineers (ASME) |
| record_format | eprints |
| spelling | my.ump.umpir.88552018-10-17T03:31:40Z http://umpir.ump.edu.my/id/eprint/8855/ Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool Najiha, M. S. M. M., Rahman A. R., Yusoff TJ Mechanical engineering and machinery This study is focused on categorical analysis of flank wear mechanisms in end milling of aluminum alloy AA6061 with minimum quantity lubrication condition using nanofluid. Wear mechanisms for the water-based TiO2 nanofluid with a nano-particles volume fraction of 1.5% are compared with conventional oil-based minimum quantity lubrication (0.48 ml/min and 0.83 ml/min) using uncoated cemented carbide insert. Micro-abrasion, micro-attrition and adhesion wear leading to edge chipping are identified as the main wear mechanisms. Aluminum deposit on the tool flank surface is observed. Results show that the potentials of water-based nanofluid as a capable MQL cutting media, in terms of tool wear, replacing the conventional oil-based MQL. Especially the tool edge integrity and adhesion losses are reduced with the use of nanofluid applications. American Society of Mechanical Engineers (ASME) 2015 Article PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/8855/1/fkm-2015-najiha-Flank%20Wear%20Characterization.pdf Najiha, M. S. and M. M., Rahman and A. R., Yusoff (2015) Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool. Journal of Manufacturing Science and Engineering, 137 (6). pp. 1-7. ISSN 1087-1357 (print); 1528-8935 (online). (In Press / Online First) (In Press / Online First) http://dx.doi.org/10.1115/1.4030060 DOI: 10.1115/1.4030060 |
| spellingShingle | TJ Mechanical engineering and machinery Najiha, M. S. M. M., Rahman A. R., Yusoff Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool |
| title | Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool |
| title_full | Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool |
| title_fullStr | Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool |
| title_full_unstemmed | Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool |
| title_short | Flank Wear Characterization in Aluminum Alloy (6061 T6) with Nanofluid MQL Environment using Uncoated Carbide Tool |
| title_sort | flank wear characterization in aluminum alloy (6061 t6) with nanofluid mql environment using uncoated carbide tool |
| topic | TJ Mechanical engineering and machinery |
| url | http://umpir.ump.edu.my/id/eprint/8855/1/fkm-2015-najiha-Flank%20Wear%20Characterization.pdf http://umpir.ump.edu.my/id/eprint/8855/ http://dx.doi.org/10.1115/1.4030060 |
| url_provider | http://umpir.ump.edu.my/ |