Prediction of grinding machining parameters of ductile cast iron using water based zinc oxide nanoparticle

This project presents the prediction the grinding machining parameters for ductile cast iron using water based Zinc Oxide (ZnO) nanoparticles as a coolant. Studies were made to investigate the experimental performance of ductile cast iron during grinding process based on design of experiment. Respon...

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Main Author: Mohd Sabarudin, Hj Sulong
Format: Undergraduates Project Papers
Language:en
Published: 2012
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/4913/1/Prediction%20of%20grinding%20machining%20parameters%20of%20ductile%20cast%20iron%20using%20water%20based%20zinc%20oxide%20nanoparticle.pdf
http://umpir.ump.edu.my/id/eprint/4913/
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author Mohd Sabarudin, Hj Sulong
author_facet Mohd Sabarudin, Hj Sulong
author_sort Mohd Sabarudin, Hj Sulong
building UMPSA Library
collection Institutional Repository
content_provider Universiti Malaysia Pahang Al-Sultan Abdullah
content_source UMPSA Institutional Repository
continent Asia
country Malaysia
description This project presents the prediction the grinding machining parameters for ductile cast iron using water based Zinc Oxide (ZnO) nanoparticles as a coolant. Studies were made to investigate the experimental performance of ductile cast iron during grinding process based on design of experiment. Response surface modeling (RSM) is practical, economic and relatively easy for use. The experimental data was utilized to develop the mathematical model for first- and second order model by regression method. Contour plot is a helpful visualization of the surface when the factors are no more than three and in order to locate the optimum value. The quality of product was determined by output criteria that are minimum temperature rise, minimum surface roughness and maximum material removal rate. Based on prediction data, the second-order gives the good performance of the grinding machine with the significant p-value of analysis of variance that is below than 0.05 and support with R-square value nearly 0.99. From the model profiler and contour plot, the optimum parameter for grinding model is 20m/min table speed and 42.43μm depth of cut could for single pass grinding. For multiple pass grinding it optimized at the table of speed equal to 35.11m/min and 29.78μm depth of cut could for has best quality of product. As the conclusion, objectives were achieved where the grinding parameters were optimized, grinding performance was investigated and mathematical model for abrasive machining parameter was developed. The model was fit adequate and acceptable for sustainable grinding using 0.15% volume concentration of zinc oxide nanocoolant.
format Undergraduates Project Papers
id my.ump.umpir.4913
institution Universiti Malaysia Pahang
language en
publishDate 2012
record_format eprints
spelling my.ump.umpir.49132023-11-03T02:28:37Z http://umpir.ump.edu.my/id/eprint/4913/ Prediction of grinding machining parameters of ductile cast iron using water based zinc oxide nanoparticle Mohd Sabarudin, Hj Sulong TJ Mechanical engineering and machinery This project presents the prediction the grinding machining parameters for ductile cast iron using water based Zinc Oxide (ZnO) nanoparticles as a coolant. Studies were made to investigate the experimental performance of ductile cast iron during grinding process based on design of experiment. Response surface modeling (RSM) is practical, economic and relatively easy for use. The experimental data was utilized to develop the mathematical model for first- and second order model by regression method. Contour plot is a helpful visualization of the surface when the factors are no more than three and in order to locate the optimum value. The quality of product was determined by output criteria that are minimum temperature rise, minimum surface roughness and maximum material removal rate. Based on prediction data, the second-order gives the good performance of the grinding machine with the significant p-value of analysis of variance that is below than 0.05 and support with R-square value nearly 0.99. From the model profiler and contour plot, the optimum parameter for grinding model is 20m/min table speed and 42.43μm depth of cut could for single pass grinding. For multiple pass grinding it optimized at the table of speed equal to 35.11m/min and 29.78μm depth of cut could for has best quality of product. As the conclusion, objectives were achieved where the grinding parameters were optimized, grinding performance was investigated and mathematical model for abrasive machining parameter was developed. The model was fit adequate and acceptable for sustainable grinding using 0.15% volume concentration of zinc oxide nanocoolant. 2012-06 Undergraduates Project Papers NonPeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/4913/1/Prediction%20of%20grinding%20machining%20parameters%20of%20ductile%20cast%20iron%20using%20water%20based%20zinc%20oxide%20nanoparticle.pdf Mohd Sabarudin, Hj Sulong (2012) Prediction of grinding machining parameters of ductile cast iron using water based zinc oxide nanoparticle. Faculty of Mechanical Engineering, Universiti Malaysia Pahang.
spellingShingle TJ Mechanical engineering and machinery
Mohd Sabarudin, Hj Sulong
Prediction of grinding machining parameters of ductile cast iron using water based zinc oxide nanoparticle
title Prediction of grinding machining parameters of ductile cast iron using water based zinc oxide nanoparticle
title_full Prediction of grinding machining parameters of ductile cast iron using water based zinc oxide nanoparticle
title_fullStr Prediction of grinding machining parameters of ductile cast iron using water based zinc oxide nanoparticle
title_full_unstemmed Prediction of grinding machining parameters of ductile cast iron using water based zinc oxide nanoparticle
title_short Prediction of grinding machining parameters of ductile cast iron using water based zinc oxide nanoparticle
title_sort prediction of grinding machining parameters of ductile cast iron using water based zinc oxide nanoparticle
topic TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/4913/1/Prediction%20of%20grinding%20machining%20parameters%20of%20ductile%20cast%20iron%20using%20water%20based%20zinc%20oxide%20nanoparticle.pdf
http://umpir.ump.edu.my/id/eprint/4913/
url_provider http://umpir.ump.edu.my/