Optimization of warpage defect in injection moulding process using ABS material

Plastic injection moulding process produces various defects such as warpage, sink marks, weld lines and shrinkage. The purpose of present paper is to analyze the warpage defect on Acrylonitrile Butadiene Styrene (ABS) for selected part using FEA simulation. The approach was based on Taguchipsilas Me...

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Main Authors: Ahmad, Asnul Hadi, Leman, Z., Azmir, M. A., Muhammad, Khairul Fikri, Wan Harun, Wan Sharuzi, Alias, J., Alias, A. B. S.
Format: Conference or Workshop Item
Language:en
en
Published: IEEE 2009
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Online Access:http://umpir.ump.edu.my/id/eprint/34143/2/2009_Optimization%20of%20warpage%20defect%20in%20injection%20moulding%20process%20using%20ABS%20material.pdf
http://umpir.ump.edu.my/id/eprint/34143/8/Optimization%20of%20warpage%20defect%20in%20injection%20moulding%20process%20using%20ABS%20material%20.pdf
http://umpir.ump.edu.my/id/eprint/34143/
https://doi.org/10.1109/AMS.2009.120
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author Ahmad, Asnul Hadi
Leman, Z.
Azmir, M. A.
Muhammad, Khairul Fikri
Wan Harun, Wan Sharuzi
Alias, J.
Alias, A. B. S.
author_facet Ahmad, Asnul Hadi
Leman, Z.
Azmir, M. A.
Muhammad, Khairul Fikri
Wan Harun, Wan Sharuzi
Alias, J.
Alias, A. B. S.
author_sort Ahmad, Asnul Hadi
building UMPSA Library
collection Institutional Repository
content_provider Universiti Malaysia Pahang Al-Sultan Abdullah
content_source UMPSA Institutional Repository
continent Asia
country Malaysia
description Plastic injection moulding process produces various defects such as warpage, sink marks, weld lines and shrinkage. The purpose of present paper is to analyze the warpage defect on Acrylonitrile Butadiene Styrene (ABS) for selected part using FEA simulation. The approach was based on Taguchipsilas Method and Analysis of Variance (ANOVA) to optimize the processing parameters namely packing pressure, mould temperature, melt temperature and packing time for effective process. It was found that the optimum parameters for ABS material are packing pressure at 375 MPa, mould temperature at 40degC, melt temperature at 200degC and packing time at 1 s. Melt temperature was found to be the most significant factor followed by packing time and mould temperature. Meanwhile, packing pressure was insignificant factor contributing to the warpage in present study.
format Conference or Workshop Item
id my.ump.umpir.34143
institution Universiti Malaysia Pahang
language en
en
publishDate 2009
publisher IEEE
record_format eprints
spelling my.ump.umpir.341432022-09-05T03:42:33Z http://umpir.ump.edu.my/id/eprint/34143/ Optimization of warpage defect in injection moulding process using ABS material Ahmad, Asnul Hadi Leman, Z. Azmir, M. A. Muhammad, Khairul Fikri Wan Harun, Wan Sharuzi Alias, J. Alias, A. B. S. TJ Mechanical engineering and machinery Plastic injection moulding process produces various defects such as warpage, sink marks, weld lines and shrinkage. The purpose of present paper is to analyze the warpage defect on Acrylonitrile Butadiene Styrene (ABS) for selected part using FEA simulation. The approach was based on Taguchipsilas Method and Analysis of Variance (ANOVA) to optimize the processing parameters namely packing pressure, mould temperature, melt temperature and packing time for effective process. It was found that the optimum parameters for ABS material are packing pressure at 375 MPa, mould temperature at 40degC, melt temperature at 200degC and packing time at 1 s. Melt temperature was found to be the most significant factor followed by packing time and mould temperature. Meanwhile, packing pressure was insignificant factor contributing to the warpage in present study. IEEE 2009-08-15 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/34143/2/2009_Optimization%20of%20warpage%20defect%20in%20injection%20moulding%20process%20using%20ABS%20material.pdf pdf en http://umpir.ump.edu.my/id/eprint/34143/8/Optimization%20of%20warpage%20defect%20in%20injection%20moulding%20process%20using%20ABS%20material%20.pdf Ahmad, Asnul Hadi and Leman, Z. and Azmir, M. A. and Muhammad, Khairul Fikri and Wan Harun, Wan Sharuzi and Alias, J. and Alias, A. B. S. (2009) Optimization of warpage defect in injection moulding process using ABS material. In: 2009 3rd Asia International Conference on Modelling and Simulation, AMS 2009 , 25 - 26 May 2009 , Bundang, Indonesia. pp. 470-487. (5072032). ISSN 2376-1172 ISBN 978-076953648-4 (Published) https://doi.org/10.1109/AMS.2009.120
spellingShingle TJ Mechanical engineering and machinery
Ahmad, Asnul Hadi
Leman, Z.
Azmir, M. A.
Muhammad, Khairul Fikri
Wan Harun, Wan Sharuzi
Alias, J.
Alias, A. B. S.
Optimization of warpage defect in injection moulding process using ABS material
title Optimization of warpage defect in injection moulding process using ABS material
title_full Optimization of warpage defect in injection moulding process using ABS material
title_fullStr Optimization of warpage defect in injection moulding process using ABS material
title_full_unstemmed Optimization of warpage defect in injection moulding process using ABS material
title_short Optimization of warpage defect in injection moulding process using ABS material
title_sort optimization of warpage defect in injection moulding process using abs material
topic TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/34143/2/2009_Optimization%20of%20warpage%20defect%20in%20injection%20moulding%20process%20using%20ABS%20material.pdf
http://umpir.ump.edu.my/id/eprint/34143/8/Optimization%20of%20warpage%20defect%20in%20injection%20moulding%20process%20using%20ABS%20material%20.pdf
http://umpir.ump.edu.my/id/eprint/34143/
https://doi.org/10.1109/AMS.2009.120
url_provider http://umpir.ump.edu.my/