Comparison of different surface pre-treatment on mild steel for cobalt-nickel-iron electroplating / Koay Mei Hyie … [et al.]

Electroplating is extensively practiced in the industry to fabricate corrosion-protective coatings for steel in large-scale production. Mild steel easily rusts at ambient temperature thus surface pre-treatment is mandatory to eliminate rust and superficial scale from the steel. Pre-treatment ensures...

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Main Authors: Koay, Mei Hyie, Mohd Fohimi, Nor Azirah, Budin, Salina, Che Maideen, Normariah, Abu, Md Zin
Format: Article
Language:en
Published: Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM) 2023
Subjects:
Online Access:https://ir.uitm.edu.my/id/eprint/84121/1/84121.pdf
https://doi.org/10.24191/jmeche.v20i3.23911
https://ir.uitm.edu.my/id/eprint/84121/
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author Koay, Mei Hyie
Mohd Fohimi, Nor Azirah
Budin, Salina
Che Maideen, Normariah
Abu, Md Zin
author_facet Koay, Mei Hyie
Mohd Fohimi, Nor Azirah
Budin, Salina
Che Maideen, Normariah
Abu, Md Zin
author_sort Koay, Mei Hyie
building Tun Abdul Razak Library
collection Institutional Repository
content_provider Universiti Teknologi Mara
content_source UiTM Institutional Repository
continent Asia
country Malaysia
description Electroplating is extensively practiced in the industry to fabricate corrosion-protective coatings for steel in large-scale production. Mild steel easily rusts at ambient temperature thus surface pre-treatment is mandatory to eliminate rust and superficial scale from the steel. Pre-treatment ensures that the steel surface is free from contaminants, which may interfere with the surface quality of the protective coating. This research is done to investigate the effect of different pre-treatment methods on the surface quality of mild steel rings and cobalt-nickel-iron coated mild steel rings. These surfaces were achieved by polishing the ring and subjected to alkaline degreasing, followed by immersion in sulfuric acid or sodium chloride at 10 vol % concentration and different immersion times (50 s, 55 s, and 60 s). Direct electroplating was applied to fabricate the cobalt-nickel-iron coating. The surface morphology of metal substrate and coating after electroplating were tested by scanning electron microscope (SEM), energy dispersive X-Ray (EDS), Vickers hardness, and surface roughness tests. Both types of pre-treatments provided lower surface roughness on the metal substrate and resulted in full coatings without voids formation. The results showed that pre-treatment using sulfuric acid exhibited higher hardness and a smoother coating surface. Agglomerates and cracking were observed on the surface coating treated with sodium chloride.
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institution Universiti Teknologi Mara
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spelling my.uitm.ir-841212023-09-18T07:59:13Z https://ir.uitm.edu.my/id/eprint/84121/ Comparison of different surface pre-treatment on mild steel for cobalt-nickel-iron electroplating / Koay Mei Hyie … [et al.] jmeche Koay, Mei Hyie Mohd Fohimi, Nor Azirah Budin, Salina Che Maideen, Normariah Abu, Md Zin Metal manufactures. Metalworking Electroplating is extensively practiced in the industry to fabricate corrosion-protective coatings for steel in large-scale production. Mild steel easily rusts at ambient temperature thus surface pre-treatment is mandatory to eliminate rust and superficial scale from the steel. Pre-treatment ensures that the steel surface is free from contaminants, which may interfere with the surface quality of the protective coating. This research is done to investigate the effect of different pre-treatment methods on the surface quality of mild steel rings and cobalt-nickel-iron coated mild steel rings. These surfaces were achieved by polishing the ring and subjected to alkaline degreasing, followed by immersion in sulfuric acid or sodium chloride at 10 vol % concentration and different immersion times (50 s, 55 s, and 60 s). Direct electroplating was applied to fabricate the cobalt-nickel-iron coating. The surface morphology of metal substrate and coating after electroplating were tested by scanning electron microscope (SEM), energy dispersive X-Ray (EDS), Vickers hardness, and surface roughness tests. Both types of pre-treatments provided lower surface roughness on the metal substrate and resulted in full coatings without voids formation. The results showed that pre-treatment using sulfuric acid exhibited higher hardness and a smoother coating surface. Agglomerates and cracking were observed on the surface coating treated with sodium chloride. Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM) 2023-09 Article PeerReviewed text en https://ir.uitm.edu.my/id/eprint/84121/1/84121.pdf Comparison of different surface pre-treatment on mild steel for cobalt-nickel-iron electroplating / Koay Mei Hyie … [et al.]. (2023) Journal of Mechanical Engineering (JMechE) <https://ir.uitm.edu.my/view/publication/Journal_of_Mechanical_Engineering_=28JMechE=29/>, 20 (3): 13. pp. 263-278. ISSN 1823-5514 ; 2550-164X https://doi.org/10.24191/jmeche.v20i3.23911 https://doi.org/10.24191/jmeche.v20i3.23911
spellingShingle Metal manufactures. Metalworking
Koay, Mei Hyie
Mohd Fohimi, Nor Azirah
Budin, Salina
Che Maideen, Normariah
Abu, Md Zin
Comparison of different surface pre-treatment on mild steel for cobalt-nickel-iron electroplating / Koay Mei Hyie … [et al.]
title Comparison of different surface pre-treatment on mild steel for cobalt-nickel-iron electroplating / Koay Mei Hyie … [et al.]
title_full Comparison of different surface pre-treatment on mild steel for cobalt-nickel-iron electroplating / Koay Mei Hyie … [et al.]
title_fullStr Comparison of different surface pre-treatment on mild steel for cobalt-nickel-iron electroplating / Koay Mei Hyie … [et al.]
title_full_unstemmed Comparison of different surface pre-treatment on mild steel for cobalt-nickel-iron electroplating / Koay Mei Hyie … [et al.]
title_short Comparison of different surface pre-treatment on mild steel for cobalt-nickel-iron electroplating / Koay Mei Hyie … [et al.]
title_sort comparison of different surface pre-treatment on mild steel for cobalt-nickel-iron electroplating / koay mei hyie … [et al.]
topic Metal manufactures. Metalworking
url https://ir.uitm.edu.my/id/eprint/84121/1/84121.pdf
https://doi.org/10.24191/jmeche.v20i3.23911
https://ir.uitm.edu.my/id/eprint/84121/
https://doi.org/10.24191/jmeche.v20i3.23911
url_provider http://ir.uitm.edu.my/