Virtual manufacturing for prediction of Martensite Formation and Hardness Value induced by Laser Welding Process using Subroutine Algorithm in MSC Marc/Mentat / Omar Yahya...[et al.]

In this paper, a coupled thermal-structural and metallurgical model of laser welding process is simulated by using Finite Element Method (FEM) enhanced with Fortran-based subroutine within MSC Marc/Mentat. The investigated model specimen is in the form of butt joint plate with thickness of 2mm and m...

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Main Authors: Yahya,, Omar, HP Manurung, Yupiter, Sulaiman,, Mohd Shahar, Prajadhiana,, Keval, Omar, Abdul Rahman, Kuntjoro, Wahyu
Format: Article
Language:en
Published: Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM) 2018
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Online Access:https://ir.uitm.edu.my/id/eprint/36330/1/36330.pdf
https://ir.uitm.edu.my/id/eprint/36330/
https://jmeche.uitm.edu.my/
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author Yahya,, Omar
HP Manurung, Yupiter
Sulaiman,, Mohd Shahar
Prajadhiana,, Keval
Omar, Abdul Rahman
Kuntjoro, Wahyu
author_facet Yahya,, Omar
HP Manurung, Yupiter
Sulaiman,, Mohd Shahar
Prajadhiana,, Keval
Omar, Abdul Rahman
Kuntjoro, Wahyu
author_sort Yahya,, Omar
building Tun Abdul Razak Library
collection Institutional Repository
content_provider Universiti Teknologi Mara
content_source UiTM Institutional Repository
continent Asia
country Malaysia
description In this paper, a coupled thermal-structural and metallurgical model of laser welding process is simulated by using Finite Element Method (FEM) enhanced with Fortran-based subroutine within MSC Marc/Mentat. The investigated model specimen is in the form of butt joint plate with thickness of 2mm and material of low carbon steel (C15). The core purpose of the simulation is to predict Martensite formation and hardness value after laser welding process. In the simulation, a heat source model following conical shape is implemented instead of existing Goldak’s double ellipsoid used commonly for arc welding process. The Martensite formation and hardness are predicted based on Seyyfarth-Kassatkin Model, the results of which are to be verified with the welding Continuous Cooling Transformation (CCT) diagram. It can be concluded that the algorithms to model the heat source and to calculate the cooling time t8/5 are successfully developed and implemented. The simulated heat source shape produced using conical model represents good similar feature with typical laser heat source. Based on the calculated t8/5, it is also found that the results of Martensite formation and hardness value show good agreement within acceptable discrepancy compared to the approximated analysis from CCT diagram.
format Article
id my.uitm.ir-36330
institution Universiti Teknologi Mara
language en
publishDate 2018
publisher Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM)
record_format eprints
spelling my.uitm.ir-363302020-11-09T03:36:19Z https://ir.uitm.edu.my/id/eprint/36330/ Virtual manufacturing for prediction of Martensite Formation and Hardness Value induced by Laser Welding Process using Subroutine Algorithm in MSC Marc/Mentat / Omar Yahya...[et al.] jmeche Yahya,, Omar HP Manurung, Yupiter Sulaiman,, Mohd Shahar Prajadhiana,, Keval Omar, Abdul Rahman Kuntjoro, Wahyu TJ Mechanical engineering and machinery In this paper, a coupled thermal-structural and metallurgical model of laser welding process is simulated by using Finite Element Method (FEM) enhanced with Fortran-based subroutine within MSC Marc/Mentat. The investigated model specimen is in the form of butt joint plate with thickness of 2mm and material of low carbon steel (C15). The core purpose of the simulation is to predict Martensite formation and hardness value after laser welding process. In the simulation, a heat source model following conical shape is implemented instead of existing Goldak’s double ellipsoid used commonly for arc welding process. The Martensite formation and hardness are predicted based on Seyyfarth-Kassatkin Model, the results of which are to be verified with the welding Continuous Cooling Transformation (CCT) diagram. It can be concluded that the algorithms to model the heat source and to calculate the cooling time t8/5 are successfully developed and implemented. The simulated heat source shape produced using conical model represents good similar feature with typical laser heat source. Based on the calculated t8/5, it is also found that the results of Martensite formation and hardness value show good agreement within acceptable discrepancy compared to the approximated analysis from CCT diagram. Faculty of Mechanical Engineering Universiti Teknologi MARA (UiTM) 2018 Article PeerReviewed text en https://ir.uitm.edu.my/id/eprint/36330/1/36330.pdf Virtual manufacturing for prediction of Martensite Formation and Hardness Value induced by Laser Welding Process using Subroutine Algorithm in MSC Marc/Mentat / Omar Yahya...[et al.]. (2018) Journal of Mechanical Engineering (JMechE) <https://ir.uitm.edu.my/view/publication/Journal_of_Mechanical_Engineering_=28JMechE=29/>, 15 (2). pp. 107-125. ISSN 1823-5514 ; 2550-164X https://jmeche.uitm.edu.my/
spellingShingle TJ Mechanical engineering and machinery
Yahya,, Omar
HP Manurung, Yupiter
Sulaiman,, Mohd Shahar
Prajadhiana,, Keval
Omar, Abdul Rahman
Kuntjoro, Wahyu
Virtual manufacturing for prediction of Martensite Formation and Hardness Value induced by Laser Welding Process using Subroutine Algorithm in MSC Marc/Mentat / Omar Yahya...[et al.]
title Virtual manufacturing for prediction of Martensite Formation and Hardness Value induced by Laser Welding Process using Subroutine Algorithm in MSC Marc/Mentat / Omar Yahya...[et al.]
title_full Virtual manufacturing for prediction of Martensite Formation and Hardness Value induced by Laser Welding Process using Subroutine Algorithm in MSC Marc/Mentat / Omar Yahya...[et al.]
title_fullStr Virtual manufacturing for prediction of Martensite Formation and Hardness Value induced by Laser Welding Process using Subroutine Algorithm in MSC Marc/Mentat / Omar Yahya...[et al.]
title_full_unstemmed Virtual manufacturing for prediction of Martensite Formation and Hardness Value induced by Laser Welding Process using Subroutine Algorithm in MSC Marc/Mentat / Omar Yahya...[et al.]
title_short Virtual manufacturing for prediction of Martensite Formation and Hardness Value induced by Laser Welding Process using Subroutine Algorithm in MSC Marc/Mentat / Omar Yahya...[et al.]
title_sort virtual manufacturing for prediction of martensite formation and hardness value induced by laser welding process using subroutine algorithm in msc marc/mentat / omar yahya...[et al.]
topic TJ Mechanical engineering and machinery
url https://ir.uitm.edu.my/id/eprint/36330/1/36330.pdf
https://ir.uitm.edu.my/id/eprint/36330/
https://jmeche.uitm.edu.my/
url_provider http://ir.uitm.edu.my/